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80L Rubber Compounds Banbury Mixer for Rubber Production Line with High Capacity

Price $20000.00
Min Order 1 Set
Availability In Stock
Shipping From Guangdong, China
Popularity 555 people viewed
Model NO.:
LN-GK-80L
After-sales Service:
Yes
Warranty:
1 Year
Control Type:
PLC
Automatic Grade:
Semi-Automatic
Power Source:
Electric
Type:
Rubber Mixer
Rotor Type:
Shearing/Intemeshing
Motor Power:
90-600kw
Pressure Type:
Pneumatic or Hydraulic
Tilting Type:
Hydraulic Tilting
Rotor Wings:
Two Wings/Four Wings
Trademark:
LINA MACHINERY
Transport Package:
Plastic Films or Wooden Box
Specification:
LN-GK
Origin:
Dongguan
HS Code:
8477800000
Product Description
 Working principle: M-W pressing and molding mixing tank is applied to ensure good abrasion resistance and even mixture of materials and optimized change of physical nature. 2-turning design is applied for leakage-proof device to largely enhance leakage proof performance, and the built-in dust collector allows for convenient and quick collection of dus


Rubber banbury machine hydraulic internal mixer rubber kneader rubber mixing

ModelLN-GK-25NLN-GK-35NLN-GK-50NLN-GK-80NLN-GK-110NLN-GK-160NLN-GK-250NLN-GK-270NLN-GK-420N
Total mixing volume26.5 (tangential)35 (tangential)50 (tangential)80 (tangential)110 (tangential)147 (tangential)253 (tangential)250 (tangential)425 (tangential)
Working volume202637.56082.5110140188319
Driving motor (KW)5575 (90)90 (110)220250 (280)5002501250 (1500)2*1250
Rear rotor speed (RPM)40404040404-4020 (front rotor)4-40 (6-60)6-60
Speed ratio1:1.161:1.161:1.161:1.161:1.161:1.161:1.161:1.161:1.16
Air pressure RPA0.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.8
Compressed air consumption (m³/H)~70~75~80~100~230~300~120HydraulicHydraulic
Water consumption (m³/H)~10~12~15~25~35~45~23~100~150
Cooling water pressure RPA0.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.4
Machine weight (KG)7000900014000220002600036000350005000076000
Dimensions (mm)4460*3225*32004500*2200*33005560*2510*32005800*2560*42006620*2850*44008000*3300*49537100*3905*49538700*4320*616010800*4960*7040
 
ModelLN-GK-30ELN-GK-45ELN-GK-90ELN-GK-135ELN-GK-160ELN-GK-190ELN-GK-250ELN-GK-320ELN-GK-420E
Total mixing volume (L)30 (Intermeshing)47 (Intermeshing)87 (Intermeshing)140 (Intermeshing)160 (Intermeshing)200 (Intermeshing)250 (Intermeshing)320 (Intermeshing)420 (Intermeshing)
Working volume (L)20305791104130162208273
Driving motor (KW)1602805207207501100125016802-1250
Rear rotor speed (RPM)6-606-606-606-605-506-604-406-606-60
Speed ratio1:11:11:11:11:11:11:11:11:1
Air pressure RPA0.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.80.6-0.8
Compressed air consumption (m³/H)HydraulicHydraulicHydraulicHydraulicHydraulicHydraulicHydraulicHydraulicHydraulic
Water consumption (m³/H)~15~15~25~40~50~60~100~120~150
Cooling water pressure RPA0.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.40.3-0.4
Machine weight (KG)110001500023000290003900045000560006000078000
Dimensions (mm)4500*2200*33006200*2435*37507500*2870*47008200*3100*52758600*3800*57309000*4500*62009500*4800*63309800*4850*650011500*4960*7400


Mass Production Kneader Mixer with Different Rotors        

LINA Shear Type Dispersion Kneader for Rubber is suitable for a wide range material including high filling rubber, plastic, elastomers, ceramics and mental, and other solids, semi-solid and powder materials. To ensure the maximum dispersion effect, the specification of rotor, top and down ram is optimized. This model of Intermeshing Type banbury mixer, the rotor must be driven by a constant speed connecting gear, the large diameter of one rotor interacts with the small diameter of the opposite. There is ridges on the rotor, the ridges are helically shaped along the rotor to allow the mixing material to move axially within the mixing chamber. Dispersion mixing is mainly carried out in a small gap between two size rotors. For high hardness materials, Tungsten carbide can be casted on the surface of rotors and mixing chamber. In addition, surface that directly contact with the materials is mirror polished which ensures all the materials easy to be cleaned without stickiness and avoid formula lost and pollution. This type of Small Size Banbury Kneader with Intermeshing Type is able to meet the large demand in today`s industry. Intermeshing Type Dispersion Kneader, Intermeshing Type Dispersion Kneader, Intermeshing Kneader For Rubber Mixing, Rubber Intermeshing Type Kneader

                                                                               

Characteristics of Mass Production Kneader Mixer for Rubber

1. Higher cleanness: Clean up the material without dead corners, the mixing chamber and rotors can be separated completely; All surface that directly contact with the material is mirror polished, which ensure all the materials easy to clean without stickiness.

2. Wearable inner cavity: Imported special new alloy steel and Vacuum heat treatment are adopted. Strong wear resistance, resistance to horizontal erosion, corrosion resistance and high glossy finish effects are achieved.

3. Adjustable rotor speed ratio: The speed ratio of rotors is adjustable, which target at some special material function requirements and achieve best dispersion effect and efficiency.

4. Temperature control system: A lot of trials report that stage temperature control has the essential effect of ceramics` color difference. 

PLC intelligent control system:

1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.

2. The control system can be set up to 20 mixing steps, save 20 recipe spaces.

3. The control system is capable of remote importing of the process recipe and data monitoring, and communicating with MES via Ethernet communication interface.

4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided



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