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Automated Plastic Card Organization System with 5kw Power Supply

Price $170000.00
Min Order 1 Set
Availability In Stock
Shipping From Guangdong, China
Popularity 518 people viewed
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Automatic Grade:
Semi-Automatic
Warranty:
1 Year
Throughput:
300 Sheets/H
Sheet Dimension:
3*8, 4*10, etc.
Total Power:
5kw
Power Supply:
~220V 50/60Hz
Air Supply:
0.6~0.8MPa
Machine Dimension:
4500*2000*2000mm
Trademark:
Mingsen
Transport Package:
Strong Fumigated Wooden Box
Specification:
CE
Origin:
China
HS Code:
8479899990
Product Description
HDZD500 Semi-Automatic Collating Machine 

This machine is for Smart card sheet collation, including multiple layers (generally 5 layers) stacking, ultrasonic welding and high accuracy collating. One operator is required to operate the machine. Its product can be taken to lamination directly. It is normally for 2 film and 3 sheet collation, multiple (3~5) sheet collation can also be realized.
 
Feature:
  • The machine enjoys small size and high flexibility.
  • The machine is mainly stations include sheet loading table, two sets of foil spooler unit, sheets stacking and positioning, layers positioning station, ultrasonic welding station, cutting and output stacker.
  • Machine supports three sheets and two foils material collating, as well as 3~5 sheets collating.  
  • Well designed and manufactured structure and components make the transportation and clamping of layers smooth and no scratch on layers.
  • Product enjoys high accuracy due to high standard double sheet detection device, OCR positioning detection system and web guiding system.
  • Magnetic foil protective tape been collected automatically.
  • The machine runs with stable performance 24 hours×7 days.
 
Semi-auto Collation could be upgraded to Auto Collation with an auto feeder.       

StationIntroduction
Sheet loading tableFor storage of multiple sheets.
Magnetic foil spoolerTo release magnetic foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of magnetic foil.
Foil spoolerTo release overlay foil reel. Easy to load and change new reel. With foil tension adjustment devise keep the foil tight. With deviation device to adjust the position of foil.
Sheet cleaning To cleaning both side of every sheet.
Sheet thickness detectionTo detect thickness of sheet to avoid wrong quantity of sheet loading.
Sheet positioning by visionOCR to check the position of layers and sheets' holding plate with X, Y and rotate direction positioning function.
Sheet pick & place To position the sheets.
StackingTo stack multiple layers together.
Ultrasonic weldingTo weld positioned layers.
CuttingTo cut welded layers.
Output stackerTo collect finished layers with trolley. Trolley will move down step by step when final product arrives.
 
Technical parameters
Collating sizeAccording to customer's requirement
Input material Core: PVC, ABS, PETF, PTG, PC, transparent, etc.
Overlay: with or without glue.
PVC thickness 0.07~0.5mm
Inlay thickness 0.05~1.5mm
Film thickness 0.04~0.015mm
Throughput300 Sheets/H (2 films and 3 sheets)
150 Sheets/H (5 sheets)
Accuracy of PVC collating± 0.15 mm
Accuracy of magnetic stripe collating ± 0.15 mm
Welding technologyUltrasonic
Welding spot4~8 welding spots.
Weld spot positionAdjustable at front and rear, up and down position.
Applicable materialsCODE: PVC, PET, PETG, PC, transparent material, color core;
Overlay: with or without glue.
Product appearanceNo burr, static electricity, no contamination, extra edge been cut and collected, machine can run in long time.
Product unqualified rate<2%
Collating Machine will automatically realize printing mark. 
Layout rectifying functionYes
Detection deviceCamera
Film lamination tension adjusting Automatic
Safety deviceEquipped with 5 groups of operation bottoms with pause, initialization, start, and emergency stop bottom and safety switch.
Foil tension adjustmentAuto foil tension adjustment device
Total Power5KW
Power SupplyAC 220V, 50/60Hz;
Working temperature0 - 40ºC
Compressed air supply0.5-0.8 MPA
Machine main part dimensions (L x W x H)4.5 x2 x 2 meter
Positioning methodOCR
Output sheetNo bur, no contamination, no scratch.
 
Vision System                                             Sheet Stacking                                           Auto Web Guiding
     


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