Automatic Weld Overlay Cladding Machine

Automatic weld overlay cladding machine

The automatic weld overlay cladding machine is specially designed for hydraulic cylinder, tube/ pipe inner wall cladding. It is suitable for the weld cladding of the inner wall to get high wear resistance. It is also could be used in pipe/ tube inside surface weld cladding.


Features

1. Continuously circular welding overlaying on the inside surface of the hydraulic cylinder, tube, and pipe.
2. Cladding layer thickness and width adjustable.
3. With stable arc and low spatter welding power, it can get a uniform and smooth cladding layers.
4. High current MIG/MAG Welding process.

LINCOLN CV500P welding power source is with stable arc and low spatter features, can get a neat and beautiful cladding layer.
Excellent control-Proportion to traditional SCR welders, excellent control of arc stability can achieve aligned spatter and better welds
Horizontal drive: AC servo motor drive;
Maximum traveling speed(vertical and horizontal): 10m/min;
Walking accuracy(vertical and horizontal): ± 3/1000mm;
Head swing: Servo motor, swing speed is adjustable;
Head height adjustment: 150 mm.
 

2. Welding process:
Multi-layer multi-channel circumferential seam welding
Welding method: welding torch forward/bacward moving with workpiece rotary ;
MIG/MAG welding
Loading and unloading method: by crane to the workstation
Workpiece clamping method: Headstock and tailstock structure, bracket support, pneumatic tight.
Welding power supply: 1set LINCOLN CV500P welding power source

3. Main parameter

Control power supply: single-phase 50Hz AC 220V
Welding power supply: three-phase 50Hz AC 380V
Workpiece's diameter:360mm-800mm
Efficient welding length:  ≤3000mm
Rotating speed of headstock: 1-10/min,  1-10rpm
Rotating diameter of workpiece:   ≤350mm
Spindle diameter:   ≤30mm
Workpiece's weight:   ≤30kg
Stroke of torch: 100mm
Angle of headstock: 0 °,30 °,45 °,60 °,90 °
3D adjustment range of torch: X: ±30mm,Y: ±50mm,Z: ±30mm
Max.welding current:500A







 

Our Services

With our production and export experience with longitudinal seam welder, our team of engineers can custom design equipment.

We can tie-in our equipment with a current assembly line or machinery or supply an entire assembly line. 
We also provide detailed technical drawings, user manuals, work procedures, and maintenance manuals throughout the design, fabrication, and installation processes.

Packaging & Shipping

The machine is well packed and fixed by steel rope, to prevent falling down and damage. 

FAQ

     Tell us the following information to get professional advice

• What Weld Processes are you use currently?
  TIG, MIG, MAG, Laser, Plasma or Other

• Material will be welded 
• Thickness of Material
• Welding diameter/length 
• Post Weld Inspection Criteria 
• Other detailed requirements and questions (productivity, skill level, automation, budget) 

2. What about the warranty?

     One year from the delivery time. 

3. When meeting questions, how to solve it?

     Take video and send to us, or  engineers available to service machinery oversea