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Automatic Wire Rod Pickling and Phosphating Line

Price $800000.00
Min Order 1 Set
Availability In Stock
Shipping From Tianjin, China
Popularity 426 people viewed
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Model NO.:
Beest O-25
Type:
Coating Production Line
Coating:
Coil Coating
Substrate:
Steel
Certification:
CE, ISO
Condition:
New
Material:
Pph
Pickling Time:
30min
Dia. of Wire:
2.0--40mm
Water Consumption:
200L/T
Wire Rod Weight Per Hook:
5t
Height:
13m
Trademark:
Beest
Transport Package:
Container
Specification:
70000t/y--400000t/y
Origin:
China
HS Code:
8479899990
Product Description

AUTOMATIC WIRE ROD PICKLING AND PHOSPHATING LINE

Equipment Specifications

 
ItemIndexMark
annual output100,000 tons7200 hour
Hook type1 set/hookEach manipulator 1 wire rod
Equipment heightAbout 9.5m 
Equipment widthAbout 22m 
Equipment lengthAbout 57m 
hanger rail circumferenceAbout 126m 
Turning radius4m 
No. of Manipulator10 sets9 Use 1 spare
Speed of Manipulator20m/min 
No. of tank19 sets 
Tunnel structureFully enclosed structure 
Number of loading carts2 sets1 for loading and 1 for unloading
Tank service life>10 years 
Steel structure installation methodHigh-strength bolt connection 
Acid mist treatment methodDouble tower series spray 



4.2.01:Loading


Purpose:Send the steel wire rod to the production line;
Time:About 3 minutes.
 

4.2.02:Water seal & Degreasing


Purpose: Degreasing and cleaning the wire rods entering the production line to wash away the oily attachments on the surface;
Medium:Degreasing liquid;
Temp.:about 60-80ºC(KMnO4 90-95ºC)
Time:About 3 minutes.
 

4.2.03:Rinsing-1


Purpose: Clean the wire rod after degreasing to remove some oils etc.
Medium: water from Rinsing-2
Temperature: Hot water
 

4.2.04:Pickling-1~4

Purpose:Remove the oxide layer on the surface of the wire rod, chemical reaction;
Medium:HCl
Temperature:about 35ºC-60ºC(According to different pickling process)
Time:Total about 30 minutes.
 

4.2.05:Rinsing-2


Purpose: Clean the wire rod after pickling to remove some residual acid and ferrous iron;
Medium: water from Rinsing-3
Temperature: Hot
Time: 0.5~1 minutes.
 

4.2.06:Rinsing-3&4


Purpose: Further cleaning the wire rod surface;
Medium: water from High pressure spraying-1;
Temperature: normal
Time: 0.5~1 minutes.

4.2.06:High pressure spraying-1

Purpose: To perform high-pressure washing on the inner and outer surfaces of the wire rod to remove residual acid and ferrous ions on the surface of the wire rod;
Medium: industrial water;
Temperature: normal
Time: 0.5~1 minutes.
 

4.2.07:Surface conditioning


Purpose: to remove most of the ferrous iron and iron compounds remaining on the surface of the wire rod after pickling;
Facilitate the formation of phosphating film with fine and compact grains;
Improve the adhesion of phosphate coating;
Medium: oxalic acid
Temperature: 30~60ºC
Time: 2~3 minutes.
 

4.2.08:phosphating 1~2


Purpose: to form a phosphate film on the surface of the wire rod;
Medium: zinc phosphating solution
Temperature: 75-90ºC
Time: about 8 minutes (low carbon);
         about 5 minutes (high carbon)

 

4.2.09:High pressure spraying-2


Purpose: To remove the phosphating liquid and slag on the  wire rod after phosphating;
Medium: overflow water from Rinsing-5
Temperature: normal
Time: 0.5~1 minutes.
 

4.2.10:Rinsing-5


Purpose: To remove the phosphating liquid and slag on the surface of the wire rod after spraying-2;
Medium: tap water
Temperature: normal
Time: 0.5~1 minutes.
 

4.2.11:Boronizing


Purpose: Neutralize the residual acid on the surface of the wire rod. Formed a loose and porous puffed coating on wire rod surface convenient for wire drawing.
Medium: Borax
Temperature: ≤95ºC
Time: 0.5~1 minutes.


 

4.2.12:Liming


Purpose: Neutralize the residual acid on the surface of the wire rod. Formed a liming coating on wire rod surface convenient for wire drawing.
Medium: tap water
Temperature: 85-95ºC
Time: 2-3 min minutes.
 

4.2.13:  Saponification


Purpose: To saponify the surface of the wire rod;
Medium: soap
Temperature: ≤80ºC
Time: 1-2min minutes.
 

4.2.14:Drying 


Purpose: Dry the surface of the wire rod;
Medium: Natural gas
Temperature: ≤170ºC(can up to 200ºC)
Time: about 3-5 minutes.

 

4.2.15:unloading


Purpose: to perform offline operations on processed wire rods;
Time: about 3-5 minutes.



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