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Fully Automated Flap Disc Manufacturing System

Price $25000.00
Min Order 1 Piece
Availability In Stock
Shipping From Henan, China
Popularity 347 people viewed
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Model NO.:
KW-FDA01
Backing:
Fiberglass, Plastic
Operator:
1
Voltage:
380V
Installed Power:
8 Kw
Trademark:
Kaway
Transport Package:
Wooden Box
Specification:
100-180mm
Origin:
China
HS Code:
8479899990
Product Description

 

Product Description

 

The third-generation automatic flap disc machine is specifically designed for the production of abrasive flap discs and non-woven flap discs. This machine can automatically pick up the backing, detect the backing, apply glue in a precise amount, cut and place the flaps, and automatically pick up the finished flap discs after shaping. It has a high degree of automation, allowing for remote monitoring and maintenance, and the flaps are arranged evenly. This not only improves efficiency but also ensures stable quality. With a single operator, it can produce 6000 pieces in 8 hours.

Product Parameters


Performance and characteristics
  1. The humanized mechanical structure design makes the valve release and the pressure plate integrated into one for easy operation. The machine has a high degree of automation and can be easily completed by a single person.
  2. It uses imported servo motors and drivers, ensuring stability and high production efficiency. The measurement speed is 3.7~4 seconds per disc.
  3. Selected European standard industrial materials, processed by professional CNC machining for overall precision milling, grinding, and one-time forming, resulting in stability and durability.
  4. The driving components are equipped with internationally renowned brands of linear guides, high-speed servo motors, and reducers, allowing for precise response to micro-displacement and feed.
  5. It uses internationally renowned brands of electrical components and industrial-grade control systems, with complete functions and stable performance.
  6. It is Equipped with a rotating multi-station turntable mechanism, allowing for stable and smooth position switching, accurate positioning, and high efficiency.
  7. It uses internationally renowned brand photoelectric switches to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, ensuring stability and accuracy.
  8. The angle and length of the flaps can be precisely adjusted, and the operation is also very simple and convenient.
  9. It has a high utilization of materials, as well as the amount of glue and the length and number of flap can be freely set.
  10. Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.
  11. Full-automatic flap disc machine adopts modular assembly, the machine is easy to adjust and maintain.
Basic Specification
Flap disc sizeBacking: φ75mm-φ180mm Flap width: 11mm-35mmGlue qty4-30g (±0.5g)
Flap disc TypeT27/T29 Single/Double flapFlap qtyCan be put flap at any degree
BackingFiberglass, plasticProduction capacity6000P/8H
PowerPanasonic servo motorOperator1
Power supplyPneumatic, ElectricVoltage380V
Glue pump280KGInstalled power8KW
Glue systemAirtac cylinder, SMC Balance control valveFeeder size1000mm*400mm*1400mm
Glue system size1100mm*560*1600mmMain machine size2200mm*1600mm*1500mm
Photoelectric sensorAutonicsCylinderAirtac
Magnetic switchAirtacControl panelWeinview
Air switchCHINTTemp. controllerOMRON
ReducerLimingBearingS K F/HRB
BearingNSKPLCTaida
Linear guide railHiwinPneumatic componentSMC

Detailed Photos

 

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