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Fully Automated Flap Disc Manufacturing System
| Price | $25000.00 |
|---|---|
| Min Order | 1 Piece |
| Availability | In Stock |
| Shipping From | Henan, China |
| Popularity | 342 people viewed |
Model NO.:
KW-FDA01
Backing:
Fiberglass, Plastic
Operator:
1
Voltage:
380V
Installed Power:
8 Kw
Trademark:
Kaway
Transport Package:
Wooden Box
Specification:
100-180mm
Origin:
China
HS Code:
8479899990
Product Description
The third-generation automatic flap disc machine is specifically designed for the production of abrasive flap discs and non-woven flap discs. This machine can automatically pick up the backing, detect the backing, apply glue in a precise amount, cut and place the flaps, and automatically pick up the finished flap discs after shaping. It has a high degree of automation, allowing for remote monitoring and maintenance, and the flaps are arranged evenly. This not only improves efficiency but also ensures stable quality. With a single operator, it can produce 6000 pieces in 8 hours.
Performance and characteristics
- The humanized mechanical structure design makes the valve release and the pressure plate integrated into one for easy operation. The machine has a high degree of automation and can be easily completed by a single person.
- It uses imported servo motors and drivers, ensuring stability and high production efficiency. The measurement speed is 3.7~4 seconds per disc.
- Selected European standard industrial materials, processed by professional CNC machining for overall precision milling, grinding, and one-time forming, resulting in stability and durability.
- The driving components are equipped with internationally renowned brands of linear guides, high-speed servo motors, and reducers, allowing for precise response to micro-displacement and feed.
- It uses internationally renowned brands of electrical components and industrial-grade control systems, with complete functions and stable performance.
- It is Equipped with a rotating multi-station turntable mechanism, allowing for stable and smooth position switching, accurate positioning, and high efficiency.
- It uses internationally renowned brand photoelectric switches to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, ensuring stability and accuracy.
- The angle and length of the flaps can be precisely adjusted, and the operation is also very simple and convenient.
- It has a high utilization of materials, as well as the amount of glue and the length and number of flap can be freely set.
- Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.
- Full-automatic flap disc machine adopts modular assembly, the machine is easy to adjust and maintain.
| Basic Specification | |||
| Flap disc size | Backing: φ75mm-φ180mm Flap width: 11mm-35mm | Glue qty | 4-30g (±0.5g) |
| Flap disc Type | T27/T29 Single/Double flap | Flap qty | Can be put flap at any degree |
| Backing | Fiberglass, plastic | Production capacity | 6000P/8H |
| Power | Panasonic servo motor | Operator | 1 |
| Power supply | Pneumatic, Electric | Voltage | 380V |
| Glue pump | 280KG | Installed power | 8KW |
| Glue system | Airtac cylinder, SMC Balance control valve | Feeder size | 1000mm*400mm*1400mm |
| Glue system size | 1100mm*560*1600mm | Main machine size | 2200mm*1600mm*1500mm |
| Photoelectric sensor | Autonics | Cylinder | Airtac |
| Magnetic switch | Airtac | Control panel | Weinview |
| Air switch | CHINT | Temp. controller | OMRON |
| Reducer | Liming | Bearing | S K F/HRB |
| Bearing | NSK | PLC | Taida |
| Linear guide rail | Hiwin | Pneumatic component | SMC |
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