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High Speed HDPE 20-110mm Pipe Extrusion Line

Price $80000.00
Min Order 1 Set
Availability In Stock
Shipping From Shandong, China
Popularity 401 people viewed
Model NO.:
SJ-60/38
Warranty:
18 Months
Product Type:
PE Water-supply Pipes
Screw No.:
Single-screw
Automation:
Automatic
Computerized:
Computerized
Certification:
CE, ISO9001:2008
Customized:
Customized
Condition:
New
After-sales Service:
18 Months
Delivery Time:
in Stock
Products Scales:
High Class
Lead Time:
7 Days
Extruder Model:
Sj-60/38
Inverter:
ABB
PLC System:
Siemens Brand
Capacity:
Max 350kgs/Hour
Line Speed:
Max 30m/Min
Vacuum Tank:
9000mm
Water Tank:
9000mm*2 Set
Main Extruder Motor:
Servo Motor
Cutter:
Automatic
Gravimetric Weighing System:
Walthmac
Gearbox:
Gnord Brand
Motor:
Innovance Servo Motor
Trademark:
TRUSTY
Transport Package:
Wooden Box
Specification:
50000mm*1500mm*4000mm
Origin:
Qingdao, China
HS Code:
84772090
Product Description
In Stock High Speed 20-110mm HDPE Tube/Pipe Extrusion line/Making Machine 
PE Pipe Extruder Machine, PE Pipe Extruder, HDPE Pipe Extruder, Pipe Extruder Machine


PE pipe extrusion line application description: This Extrusion Line can be used for different diameter PE Pipe production which have excellent stiffness and flexibility, heat resistance, aging resistance, high mechanical strength, resistance of environmental stress cracks, resistance to creep deformation, heat-linkage, and so on. So, this pipe production line is a preferred for ductwork system of gas, water pipe and agricultural irrigation pipe between city and village.
 
Plastic pipe machine is mainly used in the production of agricultural drainage, water supply and drainage, and cable laying,etc. purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
 
Main advantages:
Features of Pipe Machine:

1- 30m/min of maximum lineal extrusion speed, big capacity and low power consumption, and achieved multi- layers co extrusion with 1-5 layers.
2- The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running   of extruder. 
3- Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.
4- Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.
5- High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure long-time trouble-free operation;
6- pipe air cooling system of die head largely increase the extrusion speed and decrease the cooling length     of extrusion line, and improve quality of inner pipe surface;
7- Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
8- Chip-free cutter ensuing flat and smooth cutting surface of pipe.


 
Process Flow:
Single screw extruder →Co-extruder for color string & Multi Layers → Mould → Vacuum Calibration Tank → Spray Cooling Water Tank → Haul-off → No Dust Cutter → Stacker → Final Product Inspecting &Packing
 
 
Main Technical Parameter:
Machine
model
Pipe diameterVacuum Calibration TankSpray Cooling TankHaul-off unitcutter
Vacuum pumpWater
pump
Length(mm)Water
pump
Length(mm)claws QuantityMotorCutting type
HDPE63φ16mm-φ63mm3kw*23kw*26000mm3kw*16000mm21.5kw*2No dust cutter
HDPE-110Φ40mm-φ110mm4kw*23kw*26000mm3kw*16000mm23kwNo dust cutter
HDPE-160Φ50mm-φ110mm4kw*24kw*26000mm4kw*16000mm31.1*3Planetary cutter
HDPE-250Φ75mm-φ250mm5.5kw*25.5kw*26000mm4kw*16000mm31.1kw*3Planetary cutter
HDPE-315Φ110mm-φ315mm5.5kw*25.5kw*26000mm5.5kw*16000mm41.1kw*4Planetary cutter
HDPE-630Φ315mm-φ630mm7.5kw*27.5kw*26000mm7.5kw*16000mm61.1kw*6Planetary cutter
HDPE-800Φ400mm-φ800mm5.5kw*2(2m)5.5kw*2(2m)6000mm5.5kw*26000mm81.1kw*8Planetary cutter
7.5kw*2(10m)7.5kw*2(10m)
HDPE-1200Φ630mm-φ1200mm5.5kw*27.5kw*26000mm7.5kw*26000mm101.1kw*10Planetary cutter

Each parts of the production line:

1)SJ-60/38 single screw extruder+SJ-45/33 co-extruder+SJ-25/25 color extruder
Details :
High efficiency extruder is designed for HDPE pipe, equipped with GNORD reducer which is high speed and low noise, feeding section with cooling unit and reversing spiral groove, different pitch undulant screw which allows great output, lower melting temperature, and lower energy consumption. 
Distributed spiral composite extrusion die-head ensures the melting pressure and flux even and stable, the surface of pipe smooth and glossy.


2)ABA 3 layers mold die head
Extrusion die-head, pipe extrusion mould, vacuum calibrators.
Single layer extrusion mould, double layers extrusion die moudld, three-layers extrusion molds.



3)9000mm vacuum water spraying tank
Vacuum calibration and spray water cooling tank made of stainless steel ensures precise calibration and fast cooling. 
Vacuum water tank

spraying water tank


4)two claws haul-off machine
Adopts two claws haul-off unit, speed adjusted by ABB frequency inverter or by servo-moto

5)high speed automatic cutter





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