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High Speed HDPE Silicon Core Micro Duct Pipe/Tube Making Machine/Pipe Production Line/Pipe Extruder
| Price | $150000.00 |
|---|---|
| Min Order | 1 Piece |
| Availability | In Stock |
| Shipping From | Shandong, China |
| Popularity | 466 people viewed |
Model NO.:
KAIDEMAC-MICRODUCT
Type:
Pipe Extruder
Plastic Processed:
PE
Product Type:
Extrusion Molding Machine
Feeding Mode:
One Feed
Assembly Structure:
Integral Type Extruder
Screw:
Single-Screw
Engagement System:
Non-Intermeshing
Screw Channel Structure:
Deep Screw
Exhaust:
Exhaust
Automation:
Automatic
Computerized:
Computerized
Low Voltage Electrical Component:
Schneider
Frequency Inverter:
ABB
Micro-Duct Diameter:
5-20mm
Micro-Duct Machine Speed:
Stable 60m/Min, 80m/Min, 120m/Min, 200m/Min
Silicon Core Layer Thickness:
0.1mm
Silicon Core Layer Surface:
Ribbed or Smooth
Extruder Quantity:
2 Extruders
Machine Control:
Siemens PLC Programmable Control System
Micro-Duct Length/Coil:
3000-5000meters/50,000 Meters
Pipe Coiler:
Automatic Coiling, 2 Working Position.
Trademark:
KAIDEMAC
Transport Package:
Film Packaging
Specification:
40m*2.5m*3m
Origin:
China
HS Code:
8477209000
Product Description
High speed HDPE silicon core Micro duct pipe making machine
2 high efficient extruders are equipped for HDPE microduct pipe production line. One for extruding HDPE layer, the other for extruding silicon core layer. Using own-patented multi-layer co-extrusion technology to produce HDPE silicon core pipes. The screw and barrel are designed by KAIDE technical team according to the raw material's processing properties, nitriding thickness 0.5-0.7mm.
Technical Data
| No. | Model | Screw diameter | L/D ratio | Producing speed | Norminal Power | Producing scope |
| 1 | KD-GX-01 | Ø65/45 | 33/25:1 | 20m/min | 95KW | Ø5-20mm |
| 2 | KD-GX-02 | Ø60/45 | 36/30:1 | 60m/min | 110KW | Ø5-20mm |
| 3 | KD-GX-03 | Ø60/45 | 36/33:1 | 80m/min | 130KW | Ø5-20mm |
| 4 | KD-GX-04 | Ø75/50 | 36:33:1 | 120m/min | 180KW | Ø5-20mm |
The HDPE Microduct extrusion line includes:
| 1 | High speed HDPE extruder |
| 2 | High speed extruder for silicon core layer |
| 3 | Gravimeter |
| 4 | Color-masterbatch feeding unit |
| 5 | Co-extrusion die head |
| 6 | Extruding tools |
| 7 | Vacuum Calibrating Cooling Tank |
| 8 | Water Cooling Tank |
| 9 | Laser Measuring Instrument |
| 10 | Servo haul-off machine |
| 11 | Pipe accumulator |
| 12 | Pipe cutter |
| 13 | Pipe coiler |
| 14 | Siemens PLC programmable computer control system |
Features of HDPE microduct pipe extrusion line:
1. Extruder
1).2 high efficient Extruders are equipped, specially designed for HDPE layer and Silicon core layer. The Screw adopts our own designed newest structure of five-zone type for high effective plasticizing, which efficiently improve the materials plasticizing & mixing effect,and save raw materials.
2).Screw and barrel adopt high quality alloy steel, and treated by nitriding, polishing, and honing,with long serving life.
3).Equipped with high efficient ceramic heaters and powerful cooling fans, effectively balance the melt temperature in screw and barrel, ensure the melts inside with great plasticizing effect.
4)Extruder is intergrated controlled by PLC computer control system, sync control with the downstream equippment.
Co-extrusion die head
1)The HDPE micro-duct extrusion line is adopting high quality mold steel as the die head raw material. Special surface treatment to extend the die head's serving time.
2)The die head is designed and developed by our-own technical team. Adopting own-patented multi-layer composite co-extrusion technology, combined with imported high-precision CNC processing machines, the die head and extruding tools are with high precision, and can produce pipe diameters of 5-20mm.
3)The reasonable die head structure avoids heat accumulation during high-speed production and ensures the smooth surface and tube embryo is uniform when it's extruded.
Gravimeter
1)Gravimeter control system is a kind of closed-loop control system with extruder. It controlled by integrated PLC moulds with the whole production line.
2)Gravimeter is equipped with imported weighting sensor from Switzerland and imported SMC pneumatic component from Japan. Make sure the pipe weight per meter is stable and ensure the pipe is with high quality in high speed producing process.
3)The gravimeter can save 2-6% raw materials, meanwhile increase production capacity. Ensure there's lower raw material waste when Micro-duct extruding machine start up.
Vacuum tank and cooling tank
1) Special vacuum tank structure for high speed PE silicon core microduct pipe production line
2) Vacuum pressure can be monitored in real time.
3)The unique vacuum cooling system ensures that the pipe is shaped and cooled during high-speed production while saving space in the workshop for customers.
4)Automatic water input&drainage system for HDPE Silicon Duct Machine
Automatic pipe winding machine
1)Automatic pipe coiler with double working position, auto pipe coiling, auto reel changing, servo travsering unit.
2) Special automatic pipe coiler is designed for High-Speed micro-duct extruion line, Max.speed: 120m/min.
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