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Industrial Electric Mica/Ceramic/ Nozzle Band Heater for Extruder Injection Molding

Price $10.00
Min Order 5 Pieces
Availability In Stock
Shipping From Guangdong, China
Popularity 534 people viewed
Model NO.:
JY-BH088
Certification:
CE
Type:
Band Heating Element
Material:
Ni-Cr Wire
Form:
Heating Wire
Shape:
Round
Voltage Range:
12V 240V 230V 120V
Heating Wire:
Nicr 80/20 Wire
Industrial Application:
Injection Molding
Wire Material:
Nickel-Chrome
Types:
Ceramic, Mica and Nozzle
Jacket Material:
Stainless Steel 304
Heat Transfer Surface:
Tubular Heat Exchanger
Principle:
Resistance Alloy Wire Heating
Trademark:
Jaye
Transport Package:
Carton and Wooden Box
Specification:
Customized
Origin:
Guangdong, China
HS Code:
85168000
Product Description

Industrial Barrel Mica/Ceramic/ Nozzle Band Heater For Extruder Injection Molding

1-Ceramic Band Heater:

 

Ceramic band heaters are made of helically wound nickel chrome resistance coil precisely stretched and strung through steatite ceramic cores forming a flexible heating mat.

It is then placed in flexible stainless steel housing with ceramic fibre insulation. These heaters are very flexible and can be fitted easily. Durable, ceramic band heaters provide excellent energy efficiency with their built-in ceramic fiber jackets.

Unlike mica band heaters, ceramic heaters transfer heat through conduction and radiation and do not require tightening around the cylinder. Flexible, these heaters come in a wide variety of terminal styles, and with different clamping mechanisms, holes and cutouts.



 

Features:
1. Nickel-chrome wire in a outer wall composed of interlocking ceramic tiles
2. Inside medium-high temperature heaters up to 1200° F
3. Outside shell temperature: 350° - 450° F
4. Built-in ceramic fiber insulating mat
5. Stainless steel jacket
6. Minimum diameter: 60mm
7. Minimum width: 25.4MM
8. Thickness: 12mm
9. Broad range of terminal types and thicknesses of ceramic fiber insulation mats


Specification of Ceramic Band Heaters:

ItemsCeramic Band Heater
Resistance WireNiCr 80/20
sheath304 stainless steel
insulationceramic
Heater Voltage120V 220V 230V 240V 480V  standard 
(other voltages available on request)

 
wavelength range2-10 microns
Operating Temperature300°C to 700°C 
(572°F - 1292°F)

 
Operating Life-Up20,000 hrs
radiation distance100 mm to 250 mm



 

Applications: 
1. Plastic processing machinery 
2. Injection and blow moulding 
3. Extruders 
4. Hot runner bushings





Types of terminal:

When ordering please specify: 
1, Inside diameter and width of the heater 
2, Construction type 
3, Wattage and voltage 
4, Type of terminal 
5, Drawing where special type of holes or cutouts required



2-Mica Band Heater

Mica band heaters 
are made of nickel chrome resistance ribbon precisely wound on specially selected mica sheet. It is then insulated and covered by metal sheathing and rolled to the required shape.

Features:
1. Stainless Steel sheath resists rust and high temperatures, and provides firm mechanical support. 
2. Mica insulation prevents heat loss, thereby lowering energy costs. 
3. High temperature nickel-chromium element wire
4. Max. watt density : 3 W/cm² (Wattage tolerance: +5% -10%)
5. Mini diameter: 25mm 
6. Mini height: 25mm





Technical Information:

Heater materialcopper, SS430, SS304, cast aluminum, cast copper, ceramic
Insulation materialimported high-temperature mica
Resistance wireNi80Cr200
Electrical property≤0.5mA
Wattage tolerance+5%-10%
Input voltage and wattageto be customized as request
Specificationto be customized as request



Applications: 
1. Plastic processing machinery 
2. Injection and blow moulding 
3. Extruders 
4. Hot runner bushings

Types of terminal:

 

When ordering please specify: 
1. Inside diameter and width of the heater 
2. Construction type 
3. Wattage and voltage 
4. Type of terminal 
5. Drawing where special type of holes or cutouts required 





3-Nozzle band heaters

Nozzle band heaters are available in mica, ceramic, micro tubular and sealed type. Nozzle band heaters with inbuilt thermocouple are also available. We suggest micro tubular nozzle heater with inner brass bushing and outer SS strap for high temperature applications.

A. Mica Nozzle Band Heaters 
Sheath material brass. 
Fiberglass or PTFE material insulated SS mixed wire terminals. 


B. Plastic proof Nozzle Band Heaters 
Plastic proof. 
Sheathing material high grade steel or brass. 
Metal braided Fiberglas wire terminals. 


C. Leaf proof Nozzle Band Heaters 
Plastic proof. 
Sheathing material high grade steel. 
Insulation - high grade mineral insulation. 
Metal braided fiberglass wire terminals. 


Features:
1. Sealed band heater in brass, with folded ends
2. Band heater connection, waterproof technology
3. Electric insulation by mica plate 
4. Connection: nickel core, fiberglass insulated + earth wire; protected by a galvanized steel braid
5. Max. watt density : 5 W/cm² (Wattage tolerance: +5% -10%)
6. Diameter: 25 to 150mm
7. Height: 25 to 70mm
8. Max. operating temperature over the surface of the heater: 340 degree Celsius, depending on working conditions.
 Brass sealed nozzle heaters are high pressure that ensure high insulation, excellent thermal exchange.


Applications:
1. Hot runner bushings. 
2. Nozzles of plastic processing machineries. 
3. Injection and blow Moulding machine
4. Cylinders and drums


Brass Band Heater Technical Detail:

Voltage12~440V
WattageMax. 5w/cm2
Diameter25mm -150mm
Height25mm-70mm
Electric Heating WireNiCr2080
InsulationMica
SheathBrass tubular
Operation Temperature0~800C
Thermal protectionBuild in Type "J" (or) "K" Thermocouple

When ordering please specify : 
1. Inside dia. & width of the heater. 
2. Wattage & Voltage. 
3. Construction type 
4. Type of terminals required. 
5. Drawing where special type of holes or cutout required. 

Types of terminal:


Quality Control Chart:



FAQ
 
(1).Q: Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing and more detailed specification parameters. We can supply you the products as per your specific requirements. 
(2).Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we will charge a sample fee.
(3). Q: Why does your price a bit higher than other Chinese suppliers?
A: To meet the requirement of different customers and areas, our factory manufactures various kinds of quality for each item at a wide range of price. We can offer the products of different quality levels depending on customer's target price and quality requirement.
(4). Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.

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