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Honeycomb mill is a mechanical airflow mill, designed for the production of ultra-fine mineral powder which requests an extremely high standard of particle size. It conducts the practical process of drying after depolymerization, then synchronously implements shaping, and surface coating for powders.
The moisture content could be controlled at 0.01% while achieving 99.2% of coating and 99.8% of activation.
The capacity of the machine is flexible to customize from 50 kg to 15 tons per hour. The maximum evaporation of water is 3 tons per hour.
Working Process
- Honeycomb mill is based on a modular design, which allows optimum design for each piece of equipment for different environments while maintaining the basic principles and the same parts.
- The equipment performance is optimized by varying the number of layers of the rotor and the number of blades. The separator installed in one piece will not affect the structure of the main grinding chamber.
- The structural design of the module makes it easy to maintain and replace consumable parts.
- The material of the rotor blade can be hardened steel, stainless steel, or steel-bonded tungsten.
- The material of the grinding groove shall be steel, stainless steel, or high-alumina ceramic.
| Honeycomb Mill | Unit | CM350 | CM500 | CM750 | CM1000 | CM1250 | CM1500 | CM2250 | |
| Speed | ≤ | r/min | 6500 | 4500 | 3000 | 2250 | 1800 | 1500 | 1000 |
| Airflow | ≥ | m³/h | 1250 | 2000 | 3000 | 4000 | 5000 | 6000 | 9000 |
| Airflow | ≤ | m³/h | 4000 | 6000 | 12000 | 15000 | 20000 | 25000 | 37500 |
| Power | ≥ | KW | 15 | 22 | 45 | 75 | 110 | 132 | 200 |
| Power | ≤ | KW | 30 | 55 | 90 | 132 | 200 | 260 | 400 |
| Separated Power | KW | 3.3 | 5.5 | 7.5 | 11 | 15 | 22 | 33 | |
Simple working principle of Honeycomb Mill
The main component is a vertically mounted multi-stage depolymerization wheel, each depolymerization wheel consisting of two supporting trays mounted on the spindle to clamp 200 blades. Depending on the specific load requirements, one honeycomb mill can be fitted with 10 depolymerization wheel components, and up to 2000 depolymerization blades. The blades rotate at 110 m/sec and the 6mm of the grinding groove is a unique stiffening rib-type fixing strip. There are 160 turbulent "honeycombs" between the blade and the liner strip, the pressure, shear force, and friction force between them can quickly grind the material into superfine powder.
| Model | Honeycomb Mill (Drying, Depolymerizing, Coating/Modifying, Spheroidizing) | ||||||
| CM350 | CM500 | CM750 | CM1000 | CM1250 | CM1500 | CM2250 | |
| Power | 22KW | 55KW | 90KW | 132KW | 160KW | 200KW | 280KW |
| Capacity Ton/H | 0.1-0.3 | 0.8-1.2 | 0.8-1.5 | 2-2.5 | 2.5-3 | 3-3.5 | 4.0-5.5 |
| Coating Rate | 99.2% | 99.2% | 99.2% | 99.2% | 99.2% | 99.2% | 99.2% |
| Activation Rate | 99.8% | 99.8% | 99.8% | 99.8% | 99.8% | 99.8% | 99.8% |
| Water Content% | 0.5‰ | 0.5‰ | 0.5‰ | 0.5‰ | 0.5‰ | 0.5‰ | 0.5‰ |
| Max Feeding Size | ≤3mm | ≤3mm | ≤3mm | ≤3mm | ≤3mm | ≤3mm | ≤3mm |
| Power Consumption KW/T/H | 70-100 | 45-68 | 60-112 | 52-66 | 53-64 | 66-57 | 56-70 |
| Motor Type | Motor Drive | Motor Drive | Motor Drive | Motor Drive | Motor Drive | Motor Drive | Motor Drive |
| Production Pattern | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Dimension (L*W*H, mm) | 1730*1100*2168 | 1750*870*2017 | 2000*1100*2276 | 2648*1400*2455 | 2800*1600*2493 | 3400*1920*3627 | 5000*2500*4100 |
| Weight (Ton) | 2.3 | 2.8 | 7.8 | 11 | 13 | 15 | 20 |
- Ultrafine Grinding, a professional solution provider of nanometer powder production.
- Sole Solution Provider with 70+ technical monopolies.
- Professional Solution Provider for production line/process from grinding to drying, depolymerizing, coating/modifying, and also spheroidizing.
- Cost-Efficiency: low energy consumption, low media consumption, low maintenance cost.
- Less Investment: lower requirement of foundation, space-saving, easy to install & maintain.
- No Pollution: no discharging of wastewater, exhaust emissions, and waste residue.
- Stable Process: smooth & quiet running/operating.
- Easy Operation: changing feed velocity to get different products.
- Customized Service to satisfy your each requierments.
- Lifetime After-Sales Service.
Honeycomb Mill Characteristics
- The rotor and liner strip can be taken out of the mill as a whole
- The rotor and liner can be repaired outside the mill to reduce downtime
- The rotating parts use driving pins instead of keys for easy installation.
- No blades or liner bolts in the mill.
- The rotating parts are subject to dynamic balance inspection before installation to ensure the service life of the bearing.
Changsha Wanrong Milling Equipment Technology Co., Ltd. was founded in 2008, as a high-tech enterprise of equipment manufacturers engaged in wet ultrafine grinding, drying, depolymerization, and mineral powder surface coating. Wanrong has rich experience and resources accumulated, with dozens of patents of inventions and a technical monopoly, Wanrong has won a very good reputation in the mineral powder business. Especially in terms of high productivity, low energy consumption, and excellent stability, Wanrong is highly praised and recommended by our customers.
Wanrong, the solution provider of nanometer powder production!
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