Advanced Automatic Ceramic Shell Making Robot for Investment Casting

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JOC Machinery Company Limited

VIP   Audited Supplier 17 years
Profile Certified by SGS/BV
JCM01
Customized
New
Automatic
CNC and PLC
Investment Casting
JOC
Crates
2100*2100*2750 mm
Jiangsu, China
84283990
Product Description

Appearance parameters and installation requirements:

NO.ItemParameter
1Host dimension (length*width*height)2100*2100*2750 mm
2Host weight2200 kg/ 4850 lb
3Power sourceThree-phase four-wire, AC380V* + earth wire
Note: It can be adjusted to European Standard, American standard, and others according with International Standard
IEC 60038 Regulations
4Compressed air source pressure≥0.55 MPa
5Total power12 kW (Energy consumption in use: 6kW)

Main technical parameters of the equipment:
 ItemSpecifications
1Gripper center distance (maximum rotation radius)
()
450 mm
2Maximum cluster weight 
 
≤30 kg(66 lbs)
3Maximum cluster size  Φ400*450(H) mm
4Swing angle  0-170 °
5Movement height 1000-1700 mm
6Movement speed 0-2 m/min
7Gripper rotation speed20 rpm
8Host rotation speed  ≤10 rpm

Comparison sheet of production efficiency and qualification rate for several shelling methods:
Shelling lineHand-made shelling lineGeneral robot-arm shelling lineGeneral robot-arm +robot shelling lineAutomatic intelligent shelling line
Shelling MethodHand-made shelling & fixed drying rackManual gripping and hanging & shelling by robot-armGripping and hanging by robot & shelling by robot-armAutomatic shelling OCTOPUS
Shelling workshop area1000m2500m2600m2 500m2
Daily production capacity1000 clusters1100 clusters600 clusters1200 clusters
Each cluster weight15 kg/33.07 lb30 kg/66.14 lb30 kg/66.14 lb30 kg/66.14 lb
Monthly production capacity100,000 kg/220462.26 lb110,000 kg/242508.48 lb60,000 kg/132277.35 lb120,000 kg/264554.71 lb
Shelling scrap rate15%5%3%3%
Shelling staff numbers12 persons8 persons2 persons + 4 robots2 persons

Automatic Gripping & Hanging

Working with automatic slurry-controlling by slurry smoother (eliminating air bubbles), automatic slurry-adding for slurry tank and automatic sand-adding for sand rainfall machine to realize intelligent shelling

CNC program controlled shelling actions, shelling actions can be shifted quickly and conveniently


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