Aseptic Filling Machine Pet Bottle

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Jiangsu Newamstar Packaging Machinery Co., Ltd.

VIP   Audited Supplier 16 years
Profile Certified by SGS/BV
CGX
Dairy, Beverage
CE
Electric
Automatic
12, 000-42, 000bph
CE, UL, SGS, ISO, FDA
0.33ml-1.5L
Pet Bottle
Juice, Tea, Milk, Coffee, Energy Drink, etc.
Newamstar
Newamstar
Wooden Packing
CE, UL, SGS, ISO, FDA
China
842230
Product Description
Description:
Newamstar has the exclusive matured medium and high speed PET aseptic cold filling technology in China. This technology could be applied widely. For both high acid and low acid product, the whole system could ensure the sterilization efficiency to 5D or 6D. Wet sterilization adopts PAA which is used for sterilization of the bottle and cap after being heated. The aseptic zone is realized through isolator. The machine's inside classification clean room is kept through positive pressure.

Technical features:
Multi rounds sanitizer spraying and cleaning technology to assure the safety of technics.

Mechanical type or electronic pulse type nozzle is of stable performance and water saving.

Non-contact filling head avoids cross contamination and ensures the safety of microorganism.
Betatron flowmeter gives the exact constant volume.

The capping machine is of aseptic type, self lubrication ceramics bearing, equipped with servo-motor.
The cap sterilizer is of soaking type or liner spraying type.

Automatic inspection, control and parameter record system. All the key points of the production line have been taken aseptic monitoring.
Combiblock Application:
It is applied for PET Bottled drinking water, CSD, Juice, TEA, liquid milk, liquid condiment and household&personal care products. 
Capacity: 12000BPH-80000BPH

Newamstar High-speed Blowing-filing-capping Combiblock combines the blowing, filing and capping system reducing transmission, empty bottle handling, storage processes, which improved packaging hygienic condition and reduce packaging cross-contamination so as to improve the overall operating efficiency but lower the energy consumption, thereby reduce the overall production cost of enterprises. 


Advantages

Blowing unit

High-speed blow valve group with high-speed network control ensures blowing technic precision and unification. 
Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh. 
High-pressure blow valve group optimum design helps save air a lot. 
Quick-change for mould. 
Wearable aluminum alloy mould surface with special treatment of hardness. 
Key points automatic lubrication. 
Filling unit

High-speed and high-precision filling valve: 200ml/s, ± 3mm. 
Servo drive system
With CIP function
Capping unit

Magnetic constant torque, defective rate≤ 0.2%
Reversal caps ejecting device
No bottle, no feeding cap.
Configuration
Main material:Aluminum alloy, carbon steel, stainless steel, alloy steel.
BearingHigh-quality homemade bearing and imported bearing(Japan and Germany); Oilless bearing: IGUS
High-pressure air valveNORGREN, EUGEN SEITZ, SMC, etc
MufflerNORGREN
Pneumatic control lineFESTO, SMC, NORGREN.
Electric control systemMITSUBISHI, SIEMENS, Schneider
SensorTURCK, SICK, B&R, OMRON, BANNER
ContactorSIEMENS, Schneider.
Connecting terminalPHOENIX, ABB

Main Products:
Beverage Processing SystemSystemEquipmentDesign capacity
Water Treatment SystemPre-filtration System\Membrane Separation System\Sterilization System5-100 T/hr
Processing SystemDissolving Unit\Extraction Unit\Fermentation Unit\Blending Constant Volume Unit5-60 T/hr
UHT System\CIP System\
Disinfectant System\Carbon Mixer
 
    
Packaging SystemSystemEquipmentDesign capacity
Blow Moulding System0.25~15L1200-81000 BPH
Filling SystemWater Filling\Aseptic Filling\Ultra-clean Filling\Hot Filling\CSD Filling1200~81000 BPH
CombiblocStarbloc\(Big)Bottled Water Combibloc\Aseptic Combibloc\Ultra-clean Combibloc\CSD Combibloc\
Hot-fill Combibloc\
Non-beverage Combibloc
1200-81000 BPH
Conveying SystemAir Conveyor\
Bottle Unscrambler\
Bottle tilting chain\
Showering Cooling Tunnel\
Bottle Warmer\
Bottle(Case, Pallet) Conveyor
5000~81000 BPH
    
External Packing SystemSystemEquipmentDesign capacity
Film WrapperTransparent\Colorful Film60~120 box(case)/min
Carton PackerRobot Packer\
Wrap around packer
60~120 box(case)/min
Bottle(Can) Palletizer(Depalletizer)PET Bottle\Can\Glass Bottle5000-72000 BPH
Case Palletizer(Depalletizer)Carton\Plastic Crate5000-81000 BPH
LabelerHot Glue\Self-adhesive Sticker\
Cold Glue\Pre-applied Glue
6000-48000 BPH
    
Internal logistics systemSystemEquipmentRemark
Intelligent WarehouseRail Guided Vehicle\Automated Guided Vehicle\Stacker\ Automated Loading System 
Warehouse Control SystemRacking System 
Warehouse Management SystemWMS combined with Enterprise's system 
    
Management Platform for Intelligent FactorySystemEquipmentRemark
Central Electrical Control System for Whole LineOperation Monitoring\Data Collection\Reports\Energy Management 
Remote24 hours customer service line\Remote diagnosis to solve technical fault quickly\Professional support & technical training 

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