Automatic Induction Cooktop Sparse Coil Production Line

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NINGBO HI-TECH WEDE MOTOR MACHINES CO., LTD.

VIP   Audited Supplier 7 years
Profile Certified by SGS/BV
WD-1A-ZSW
Electric
New
12 Months
Automatic
Ih Coil in Sparse Winding Among The Grooves
WEDE
Ply-Wooden Case
Guangzhou, China
8479811000
Product Description
Specially desgin for 
Induction cooker coil winding into the grooves arraying in same pitch, Also we have winding machine for the rice cooker coil, commercial cooker coil. 
Sparse coil winding which used in electric cooketop. 


Specially design to 
Upgrade the production efficiency. 
Reduce the labor interfere. 

Coil winding machine has single winding head, independent controlled, including fast exchange material chuke, winding robot, threading and clamping unit, cutting unit, rack coil picking/placing robot, which enable to carry out the auto operation. 

Machine is equipped with adjustable material chuke according to different size coil, matched winding bottom mold, fast adjustable wire length  unit, the winding parameters can set in the screen and be saved for future selective application. The machine is fit for big Qty coil production. 

Workflow:

  • Manual place coil rack in piling to the material chuke, which is divided in 2 queues, filling the coil rack in one queue not affect the machine running. 
  • Multi-claws robot pick the coil rack and transfer onto the bottom winding mold. 
  • auto threading the lead wire across to the coil rack, little cylinder press the wire head, and fast moving to the approriate position (remark: the max distance is 500mm)
  • windng head comes down for the winding.
  • leave the lead wire to the cutting position for the cutting. 
  • Multi-claws robot catch the coil and transfer to the conveyor. 
  • repeat the previous step in another cycle,and filling the material chuke while the alarm against one queue coil rack used out. 

Main parameter:

  1. Cycle time, varies according to the coil, about 25s/PCS.
  2. Material chuke capacity:2 queues 120PCS(2*60PCS/queue).
  3. Machine placement should be vertical to the conveyor line, and wires spool aside by the other side of the conveyor line. 
  4. Machine control system takes integrated moving control system, the operation language in both Chinese and English, which can change-over. 
  5. Screen can set up the program and make production statics, each program can be copy by usb.
  6. Winding pressing wheel is adjustable within 2cm. 
  7. Machine color mainly computer white.
  8. Power supply:AC230V±10% ,50Hz

Main composition 

No.CommodityBrand
1motorELESY
2Pneumatic unitSMC
3linear railwayHIWIN
4Integrated moving control systemOwn-developed (OTOPTECH)
5ContactorSCHNEIDER
6Indicator, buttonSCHNEIDER
7Relay and socketOMRON
8Stroke switchOMRON
9electric optical switchOMRON
10Switch powerOMRON

Provided your buget is insufficient, you can feel free to choose WD-1T-ZS1 or WD-1F-ZS1.


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