Automatic Pipe/Piping Spool Fabrication Production Line

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Shanghai Qianshan Piping Technology Co., Ltd.

VIP   Audited Supplier 15 years
Profile Certified by SGS/BV
FPFPL-24Aa/32Aa/48Aa
Automatic, Automation
2"-72"
3-60mm
CS, Ss, as
2-12m
V, Double V, U, J and Compound Bevel
TIG/MIG/Fcaw/Sawgtaw/Gmaw/Saw
Autuomatic Root Pass, Fill in & Final Pass.
1 Mill Dia-Inch Per Year
Flexible
Assembly
Intelligent Manufacturing
Flow Production Line
Product Line
ISO, CE, SGS, CSA, TUV
QSPT
Sea Worthy Packing
CE, SGS, ISO, TUV, BV, CSA
Made in Shanghai, China
85158090
Product Description

Pipe spool fabrication production line;
Pipe Fabrication Line
Pipe Fabrication Production Line
Piping spool fabrication production line (numerical control type)

Model No.: FPFPL-16Aa/24Aa/32Aa/48Aa

1. Performance features:

Basic configuration:

High speed pipe cutting and beveling machine(PLC),
CNC pipe flame/plasma cutting and beveling machine (roller bench type), high speed pipe cutting band saw machine (PLC)
High speed pipe end beveling machine (PLC)
Piping prefabrication fast fitting-up station
Piping prefabrication automatic welding machine (PLC)
Piping cantilever automatic welding machine (PLC)
Piping handling conveying system
Lateral conveying system/kick in or kick out system for onloading & offloading automatically
Light/heavy rail transporter system
Longitudinal roller conveyor system
Piping spool fabrication marking / identification system
Real time manufacturing monitoring system
Automatic alert system
Real time data acquisition system
Steel structure pipe racks
Piping plant design software (pdsoft 3dpiping)
Piping fabrication process management software (pdsoft spfms)

2. Production efficiency: Eextremely high ( hoisting by overhead traveling crane, beveling by high speed pipe cutting and beveling machine and welding by automatic welding station)

3. Applicable industries: Oil & gas, oil refinery facilities, petrochemical, onshore & offshore, chemical engineering, nuclear power plant, shipbuilding, power plant, energy, aerospace, cement plant, metallurgical engineering, heavy industry, construction & installation etc.

4. Production capacity: 20, 000~150, 000 di/ month (or depend on workshop size or machines config), reduce manpower input, improve automation level & efficiency, and save much more cost.

5. Welcome to you visiting our factory or project site at any time in Shanghai city, P. R. China; For more detail information please contact us or Learn mor about us pls ref to official web cn-qspt.en.made-in-china.com, Thank you!

6. Reference List: CNPC, SINOPEC, CNOOC, CNCEC, K. S. S, L & T, CSIC, CSSC, MCC, TECHNIP, TYCO, KEPPEL, DYNA-MAC, SOCOMENIN, C. C. C, CNEG, CHIYODA, EIL, PEC, CASC, ONSHORE etc.

We Not Only Supplied Software System & Automated Equipments, But Also Supplied Systematized & Integrated Piping Spool Fabrication Solutions to Esteemed Customers which included raw materials prefabrication solutions, fabrication process management, finished spools Non-destructive testing solution & Tracking Solutions, and spools storage & transportation solutions.
Based on the aforesaid capability, our pipe spool fabrication system has been recognized worldwide and been used by many famous contractors all over the world due to the high performance, high efficiency, excellent quality production, sufficient/rich experience in piping construction and mostly manpower & cost saving advantages

7. Basic Specs: 

 
  Technical DescriptionStandard Type  :Custom-Made  :

  Suit for Pipe Diameter:
  2" -16" /24" /32"  2" -40" /48" or above

  Pipe Wall Thickness:
  3-80 (mm)  3-80 (mm)

  Conveying Speed:
  2-20 m/min   2-20 m/min

  Welding type:
Automatic root pass, fill in & final pass  Automatic root pass, fill in & final pass

  Welding Process:
  TIG/MIG/MAG/SAW  TIG/MIG/MAG/SAW
  Automatic Pipe Welding Rate:  ≥ 70%   ≥ 70%
  Pipe Cutting & Beveling Speed:≤ 5min/ two bevels(8" Sch40)≤ 5min/ two bevels(8" Sch40)
  Pipe Spool Prefabrication Ratio:  ≥ 60%-80%   ≥ 60%-80%
  Piping Design Software:  PDSOFT 3D Piping  PDSOFT 3D Piping
  Process Management Software:  PDSOFT SPFMS  PDSOFT SPFMS

8. Actual Photos of Workshop Type Pipe Fabrication Line from Customer's Site:



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