Audited Supplier
Description of Welding Parts:
Welding wire diameter: 1.0mm (adjustable based on different workpiece requirements)
Weld types: Flat weld, fillet weld, half-round weld
Shielding gas: CO2
Working mode: Manual loading and unloading; robotic automatic welding
Surfacing layer thickness: As per specific technical requirements
Solution Overview:
The welding robot system can be customized based on customer requirements. It consists of the welding robot, welding power source, dedicated robotic welding torch, electrical control system with button station, and optional safety fence.
After the operator manually places the workpiece into the fixture, the robot performs automatic welding operations.
Process Requirements:
Before welding, ensure there is no oil, rust, or contamination within 30mm of the weld area. The workpiece must also meet the dimensional tolerances specified in the technical drawings.
Welding Process Workflow:
Preparation: Prepare the welding parts according to the technical drawings.
Workpiece placement: The operator enters Station 1 and places the workpiece on the worktable.
Positioning: The workpiece is pushed against the limit block to ensure accurate positioning.
Automatic welding: The operator returns to the safe area and presses the start button. The robot then begins automatic welding from the preset position.
Unloading: Upon completion, the robot switches to Station 2. The operator enters Station 1 to unload the finished part.
Cycle operation: The above steps repeat in cycles for continuous production.
System Configuration (refer to the photo above):
a. Welding Robots - 2 units
b. Overturning Operation Platforms - 2 units
c. Tack Welding Jigs - 2 units
d. Digital Welding Power Sources - 2 units
Working Steps:
Place the workpiece onto the tack welding jig and secure it. Start Position One. The welding robot will operate according to the preset path. Once the front-side welding is completed, the overturning platform will automatically rotate the workpiece to the back side. The robot will then weld the back side and return to its original position automatically after finishing.
Start Position Two. The welding robot begins welding at Position Two. Meanwhile, the operator can remove the finished workpiece from Position One and load a new one for welding.
Positions One and Two operate alternately, significantly improving production efficiency.
| Model | SF6-C2080 |
| Drive Capacity | 7.8KW |
| Position Feedback | Absolute Value Encoder |
| Input Power | Three phase four line AC380V + 10% |
| Maximum Load | 6kg |
| Repeatable Positioning Accuracy | ±0.08mm |
| Action Range | R=2000mm |
| Configured Welding Machine | CM350 |
| Maximum Input power of welding machine | 8.7KW |
| Weight | 300kg |
| Range of Motion of Each Axis | J1: Free motion between -170°~+170° J2: Free motion between -170°~+90° J3: Free motion between -150°~+85° J4: Free motion between -135°~+135° J5: Free motion between -135°~+90° J6: Free motion between -360°~+360° |
| Maximum Uniaxial Speed | J1:1.83rad/s{105°/s} J2:1.83rad/s{105°/s} J3: 1.83rad/s{105°/s} J4: 3.66rad/s{210°/s} J5: 3.66rad/s{210°/s} J6: 5.41rad/s{310°/s} |
| Welding Speed Per Minute | Vmin<=450mm/min Vmax>=5000mm/min |
| Trajectory Repeatability | The robot operates 5000 times along the set trajectory under the no-load speed of 300mm/min, and the deviation between the trajectories is not more than 0.1mm. |
With high-quality products and an excellent reputation, Jinshi products are sold worldwide. Jinshi helps enterprises solve production challenges, supports their development, and establishes long-term partnerships with renowned companies both domestically and internationally. Your success is the ultimate goal of Jinshi Welders! Let us work together for sustainable development and create a brilliant future!
Frequently Asked Questions
If I have some problems, what should I do?
-You can contact our salesman directly, our engineer will check the problem. We Provide proofing service before sale and free technical training, online technical guidance, video guidance.
How long is the warranty?
-We offer 1-year warranty (except for the consumable parts like Lens). The supplier will provide detailed information as soon as possible.
If you need help, we have a professional team to help you.
If you have other mold needs technical instruction and video instruction are also provided.
Packaging&Shipping
1. Cleaning machine.
2. Wrap all the machine and parts with bubble film and plastic film.
3. Forklift the packed machine to the container.
4. Choose the optimal routes and transportation modes according to the distance.
If you have any questions, please contact us!
