Factory Directly Non-Woven Polyester Fabric Glue-Free Bonded Soft Wadding Production Line

Function and Characteristics: 

This line can be simple soft thermal bonded wadding for the cushion or pillow, and also can include several sets of carding machine and cross lapper to product the down-like wadding used as comforter, bedding liner, garment filling padding and so on. With several sets of carding machine and cross lapper, the product evenness is much better. And the line is very flexible for the material fiber. For different carding machine, you can use different denier fiber and you can save some manufacturing cost to increase the product competitiveness. With the bonding media of low melt fiber, it is more environment friendly. 

The product from this line with several sets of carding and cross lapper is more soft and more fluffy, better hand feeling. In the market, the product is also very popular and very competitive. 

The product from the line with one set of carding machine and cross lapper is at the lower level in the market. While, the investment cost is also cheaper than the line with several sets of carding and cross lapper.
 

Production process:

Bale opener→pre-opener→blending machine→main opener*1/2/3/4→vibration feeder*1/2/3/4→carding*1/2/3/4→cross lapper*1/2/3/4→Single belt thermal bonded oven→cooling machine→Ironing machine→winder & cutter

Main specification:

1. The carding machine is capable to process siliconized fiber and other new type of fiber, such as the lyocell fiber, etc..

2. New design for machine is much better for the maintenance and daily cleaning. 

3. The oven is with special channel and air circulation system to reduce the engenery consumption and guarantee product quality about the product surface touch-feeling and hardness.