Factory H13 Steel to Make Die Casting Molds for Aluminum Alloys

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Ningbo Aikehan Metal Product Co., Ltd.

VIP   Audited Supplier 4 years
Profile Certified by SGS/BV
akh01
Online Technical Support
Online Technical Support
Car, Household Appliances, Home Use, Electronic, Hardware, Die Cast Machine
Steel
Automatic
Heat Treatment
>HRC45
>3mm
500,000-1,000,000 shots
CE
Customized
New
0.0005
Ra0.8-1.6
Solidworks
100%Before Packing
Custom
30-60days
Fsh13
Die Casting and CNC Process
Carton, Wood Box, OEM
oem
China
Product Description
Company Profile
Product Name:Customized aluminum die casting part
Material:ADC12, A380 aluminum alloy,Alsi9cu3,Alsi8cu3
Standard:DIN, GB, ISO, JIS, BA, ANSI
CNC Min.tolerance:0.005mm-0.1mm
Certificates:TUV,ISO 9001:2015,IATF 16949
Surface treatment:Anodizing, sandblasting,Powder Coating, zinc/chrome/nickel/silver/gold Plating, Polish, Nitriding, Blacking, Painting, Heat treatment etc
Die casting machine:From 180Ton-1250Ton
Production process:Drawings→ mould making → die casting →rough machining → CNC machining →surface treatment →product checking→ packing →delivery
Size:Requsts of customers drawing
Type of die casting machine:Cold chamber die casting machine
CMM:Yes
MOQ:100pcs, according to your drawings
Drawing:Provide by customer, or design according as the sample
Service:Offer assembly if customers need

Production Process

 

Product Description

Die-cast aluminium molding is a process developed in the United States during the mid-19th century where a molten metal, or alloy, is injected with high pressure into a metal mould. Once the injected metal has solidified, the metal mould is opened and the piece in die-cast aluminium is extracted.

The mould to make the  die-cast aluminium molding is made of steel and consists of two shells to allow the extraction of the die-cast part. The materials used to make the various parts of the mould are always metals with higher melting points than the injected material, such as aluminium.

The injection pressure of the molten material may vary depending on the weight of the piece to be obtained, but also the type of melting material used. It is important that the pressure is kept constant throughout the melting process until the workpiece solidifies. In the meantime, hydraulic presses ensure perfect and complete closing of the mould: once the piece has solidified, the presses allow the two semi-moulds to open so that the die-cast part can be extracted.

Process of die-casting aluminium molding

The process of die-casting aluminium molding is automatised and computerised and therefore lends itself to high productivity. The constant control of the casting process ensures the best possible quality of die-cast parts and maximises the production efficiency of their plants.

Thanks to the high technological and quality standards achieved today by equipment and machinery, the pieces produced by die casting ensure better minimum dimensional tolerances and surface finishes than other foundry processes.

Thanks to the modern die-casting systems of aluminium and zinc alloys with capacities ranging from 100 to 1400 tonnes, Italpres is able to manufacture high tech items with weights ranging from 4 grams to 15 kilos, either in small, medium or large scale production.



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