Hangzhou Advance Marine Gear Box 135A for Boat with Clutch Reduction Gear for Ahead and Astern

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Hangzhou Cagon Transmission Technology Co., Ltd.

VIP   Audited Supplier 1 year
Profile Certified by SGS/BV
135A
Machinery, Marine
Speed Changing, Speed Reduction
Parallel - Axis Layout
Hardened Tooth Surface
Vertical Type
Single-Step
Cylindrical Gear Box
2.03 2.59 3.04 3.62 4.11
0 . 100 0 .093 0 .088 0 .077 0 .070
Push-and-Pull Flexible Shaft, Electrically
29.4kN
225mm
6135ca SA E 14
6135ca SA E
Advance
Wooden Package
47kg 578 x744x830cm
China
8483900090
Product Description
135 Marine Gearbox Input Speed Range (r/min) :750~2000
Reduction Ratio 2 .03 2 .59 3 .04 3 .62 4 . 114 .655 .065 .475 .81
Transmission capacity  kw/rpm 0 . 1000 .0930 .0880 .0770 .070
Control way Push-and-pull flexible shaft, electrically
Rated thrust29.4KN
Center distance225mm
Flywheel6135Ca SA E 14
Bell housing6135Ca SA E 1
Weight /Size470kg  578 × 744 × 830mm

Our History

Hangzhou Cagon Transmission Technology Co., Ltd. is well-known in the shipbuilding
field. It is a highly recognized ship power system integrator, top manufacturer and
professional service provider in the industry. In the marine sector, it is a well-deserved
leader in external fire protection and anti-corrosion engineering. Since its inception, the
company has been committed to the passion and determination to deepen its presence
in the shipbuilding industry, anchored on the goal of "one-stop service", and made every
effort to create a power system overall solution that meets the diverse needs of users. At
the same time, it focuses on the cutting-edge needs of marine equipment, ingeniously
develops new anti-corrosion coatings, and uses superb engineering construction skills to
protect the quality of marine equipment in all aspects

OurProduct
OurProductsincludesthefollowing:
MarineTransmission
MarineDieselEngine
Marine/ShipPropellers
Marine/ShipGearBox
MarineFire-FightingPumps
HighPrecisionReducer
BoatEngine&TransmissionRepairs
ShipPowerSystemModifications
SolutionsforMarinePropulsionSystems
TransmissionDeviceforAgriculturalMachinery
TransferCase(ForAutomobiles)
TransferCaseforIndustrialTransmission
 
ProductApplication
Productuse:
CargoShip,Containerships,BulkCarriers,TankerVessels,ReeferVessels,Offshore
Vessels,PassengerVessels,NavalShips,,FishingVessels,ResearchVessels
Grain-harvestingmachinery,corn-harvestingmachinery,balers,knotters,film-
wrappingmachines,paddy-fieldsprayers,orchardsprayers,etc.Trucks,off-road
vehicles,lorries,constructionvehicles.Engineeringandindustrialfields.

Relevantqualifications

 
ProductionEquipment
Boxprocessing:
Patentedappearance,beautifulandcompact;
Precisioncastingofresinsandmetalmoldtoensurestrengthandnoleakage;
One-timeclampingandprocessinginthemachiningcenter,usingimportedCNC
machiningcentertoensuremachiningaccuracy;
Double-processprofessionalcleaningandphosphatingequipment,cleaning(removing
ironchips),andrust(corrosion)prevention.





Gearproductionline:

Gears(axles)usepreheatingtreatmentprocess
Usehigh-qualitylow-carbonalloysteelforcarburizingandquenchingtoensure
strength
Useturningcenter,CNChigh-speedgearhobbingmachine,CNCforminggeargrinding
machineforprocessingtoensureaccuracy
Gearsuseproprietaryshapingandnoisereductiontechnology
Usecleaningandphosphatinglineforcleaningandcorrosionprotection

Heattreatmentprocessing:

Pre-heattreatmentprocessisusedtoensurethestabilityofmaterialstructure;
Fullyenclosedheattreatmentmulti-purposefurnaceisusedtoensurehardnessand
strengthandeffectivelycontroldeformation;
Strongshotpeeningtechnologyisusedtoincreasestressandeffectivelyimprovethe
bendingstrengthoftoothrootbymorethan20%
Assemblyline:
Station-typeflexibleassemblyline;
Circularchainspraydryingline;
CNCdoublemeshinginstrumentassemblyfullinspection;
100%onlineproductoperationinspection

Test machine ensure high quality goods



OverallSolutionforShipPropulsionSystem

Shiptype:scientificresearchship
Shiplength:37meters
Shipwidth:7.8meters
Designeddraft:2.0meters
Designedspeed:12knots
Lubricationmethod:Oillubrication
Propulsionmethod:Singleenginesinglepropelleradjustablepropeller
Shipowner:ZhejiangOceanUniversity
Shipyard:QingdaoGeshidaShipbuildingCo.,Ltd.
Shiptypefeatures:Thisshipisascientificresearchship.Thepropellerbladesarespecially
designedaccordingtothedifferentspeedsrequiredbydifferentscientificresearchmodes,
andadvancedHFseriespropellerhubsareused.Forthisproject,weprovideacomplete
setofshippropulsionsystemsincludingmainengine,gearbox,shaftgenerator,high
elasticcoupling,shaftsystemandanalysis,sterntube,adjustablepropeller,remote
controlsystem,hydraulicsystem,etc.




How to Select Your Marine Gearbox

· Marine gearboxes are equipped with the functions of reversing, engaging/disengaging, speed reduction and bearing the thrust of the propeller. They are paired with the main engine to form a marine power unit.

The transmission capacity is defined as the ratio of the engine's continuous power to its rated speed. There is a corresponding relationship between the reduction ratio and the transmission capacity, and the value selected should be less than that specified in the manual. The gearbox is furnished with high-elastic couplings and gear couplings. If customers require the gear couplings, there may be an issue where the transmission capacity of some products gets reduced. In such a situation, it is necessary to get in touch with the company's technical department.

· Rigid connections between the gearbox and the engine shaft system are not permitted. It is recommended that the brackets be installed on the same rigid support. If the engine is mounted on an elastic support while the gearbox is on a rigid support, then it is advisable to contact the our technical department to select an appropriate high-elastic coupling.

· The weight provided is an approximate value and varies with different reduction ratios.

· Due to technical improvements, partial alterations to the products cannot be ruled out

 

This marine gearbox adopts advanced manufacturing technology and high-quality materials to ensure its stable performance.

1. Shaft and coupling parts are usually forged with high-quality alloy steel (42CrMoA) and subjected to quenching and tempering treatment to ensure that they have good comprehensive mechanical properties and meet the requirements of stable transmission of torque and motion in mechanical transmission systems.

2. Gears and gear shaft parts are mostly made of high-quality low-carbon alloy steel (such as 20CrMnMoH, 20CrMnTi, 17CrNiMo6), which are carburized and quenched after forging. Such a process combination can make the surface of the parts obtain high hardness, high wear resistance and good fatigue resistance, while the core still maintains a certain toughness and strength, effectively adapting to the working requirements of gears under complex stress conditions, and improving their transmission efficiency and service life.

3. The clutch adopts a hydraulically operated wet multi-plate friction clutch. Gray cast iron (HT200, HT250) is generally used. This type of material has good casting performance, shock absorption and wear resistance, and can provide a stable structural foundation and working characteristics for the clutch;

4. The housing is usually made of gray cast iron (HT200, HT250). The characteristics of gray cast iron enable it to effectively reduce the vibration and noise of the housing during operation and have good structural stability.

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