Audited Supplier
YM-1
Online Service
1 Year
Washer
380V
3.2kw
Customized
Corn Processing Line
304 Stainless Steel
500-1000kg/H
Wooden Case
Fruit Vegetable
Easy Operation
High Efficient
1 Set
Fruit Processing Industries
ISO 9001/ CE
15000kg
PLC, Engine, Motor, Gear, Pump
1 Year
Turnkey Solution
2024
ANTLER
Standard Wooden Box
Customized
China
Product Description
Production process flow for IQF corns:
Sweet corn → timely harvesting → Peeling and descaling → Picking, dressing, grading →cleaning and threshing → blanching → Cooling → picking → quick-freezing → screening → Packaging → cold storage.
Production process flow for canned corns:
Sweet corn → timely harvesting → Peeling and descaling → Picking, dressing, grading → cleaning and threshing → blanching →Cooling→ picking → canning/ Packaging
Sweet corn → timely harvesting → Peeling and descaling → Picking, dressing, grading →cleaning and threshing → blanching → Cooling → picking → quick-freezing → screening → Packaging → cold storage.
Production process flow for canned corns:
Sweet corn → timely harvesting → Peeling and descaling → Picking, dressing, grading → cleaning and threshing → blanching →Cooling→ picking → canning/ Packaging
Production process flow for corn juice:
Sweet corn → timely harvesting → Peeling and descaling → Picking, dressing, grading → cleaning and threshing → juice extraction preparation sterilization → juice filling & packing
Sweet corn → timely harvesting → Peeling and descaling → Picking, dressing, grading → cleaning and threshing → juice extraction preparation sterilization → juice filling & packing
1.Acceptance criteria: bract harvest, avoid sun, pressure, collision and so on. It is required to be delivered to the factorywithin 2 hours after harvesting.
2. Peeling to silk: after the corn into the factory to spread in the shade, and immediately peeled processing, from harvesting to processing time can not exceed 6 hours.
3. Selection, dressing, grading: will be too old,too tender, excessive moth-eaten, extremely irregular grain and seriously damaged deformation of sweet corn ears removed.
4.Cleaning and threshing: the graded ear of corn is washed with flowing clean water and threshed with a special corn chipper. Adjust the edge of the pelletizer so that the edge just touches the cob.
5. Blanching: The corn kernels after threshing should be blanched immediately, which can be carried out with boiling water or steam. Boiling water blanching is generally multi-purpose sandwich pot, steam blanching can be carried out by steamer. The heating temperature is 95ºC to 100ºC, and the blanching time is about 5 minutes. 4.Cleaning and threshing: the graded ear of corn is washed with flowing clean water and threshed with a special corn chipper. Adjust the edge of the pelletizer so that the edge just touches the cob.
6. Cooling: after blanching the corn kernels should be cooled immediately, otherwise it will affect product quality. Generally, the method of segmented cooling is used, first of all,the temperature of corn kernels about 90 ° C is reduced to 25 ° C to 30 ° C with cool water spray, and then soaked in water from 0° C to 5 ° C for cooling, so that the temperature of the center of corn kernels is reduced to below 5 ° C.
7. Selection: Manually pick out cob shavings, filaments, discolored particles and other impurities in time to reduce the pressure of screening before packaging and ensure product quality.
8. Quick-freezing: corn kernel quick-freezing using fluidized bed quick-freezing tunnel. The corn kernels are laid flat on the transmission network belt, and a number of fans under the transmission belt blow cold air upward at a speed of 6-8 m/s, so that the corn kernels are suspended. Quick-frozen corn kernels should not stick to each other, and the surface should be frost-free.
9.Canned: corn kernel quantitative filling into the tin can cake injection sugar water and then sealed. After the water bath pasteurization machine and air dry labeling and palletizing storage.
Raw material | Baby sweet corns |
Finished product | IQF corn / Canned corn / Corn juice |
Processing capacity | 1 - 20t/h |
1. Are you a manufacturer or a trading company?
We are a professional manufacturer of food & beverages processing machine.
2. What's the price of your machines?
Please contact us for further communication, we shall make you an offer.
3. What is the payment terms?
T/T or L/C; by T/T 30% as down payment, 70% by T/T before delivery, 100L/C at sight before shipment.
4. What is the supply scope?
We can provide you with turnkey project for complete dairy,fruit and vegetables processing machine.
Along with project design and basic formula.
5. What is the workshop size required?
The production line can be put in straight line and also can change the direction according to your
factory size. We can design the layout according to your factory size.
6. What's your Warranty time?
Our warranty is 2 years after delivery.
