Manual Ceramic Rotary C Valve for Slag Water in Coal Chemical Gasification

Product Description

This ceramic rotary C valve is engineered for handling slag water and slurry containing coarse, hard particles, making it an essential solution in gasification processes within the coal chemical industry. The combination of robust materials and precise design ensures exceptional wear resistance and reliability in demanding applications.

Application Details:

• Medium: Slag water and slurry with hard particulate matter.
• Operating Temperature: Up to 100ºC.
• Pressure Conditions: 1.0 MPa, designed for high-pressure environments in industrial applications.

Material Composition:

• Valve Body: Constructed from durable WCB carbon steel, providing high strength and excellent wear resistance in abrasive conditions.
• Valve Internals: Fully ceramic-lined flow path, ensuring superior resistance to erosion and chemical attack from abrasive and corrosive media.
• Valve Stem: 17-4PH special steel for enhanced durability and corrosion resistance in harsh industrial settings.

Actuation and Control:

• Type: Worm gear actuation (WW), allowing for manual, precise control under high-pressure and abrasive conditions.
• Control Mechanism: On-off control for reliable operation in start/stop applications.

This ceramic rotary C valve is designed to withstand the challenges of coal chemical gasification processes, including handling abrasive slag and slurry, ensuring long-lasting performance and operational efficiency.

The FCCV1 Ceramic Ball Valve is a cutting-edge solution designed to meet the rigorous demands of various industrial applications. Engineered with advanced structural ceramics, this valve combines exceptional durability, high performance, and superior corrosion resistance to deliver unmatched reliability in the harshest environments.
 

Ceramic Construction: Except for the valve stem, all wetted parts are made of high-quality ceramics, ensuring excellent wear and corrosion resistance.

High-Performance Sealing: The valve seat and ball core are ceramic-to-ceramic hard seals, providing tight shutoff and zero leakage performance that meets ANSI Class VI standards. Some parts of the FCCV1 also include sealing rings for enhanced airtightness.
 

Superior Durability: Structural ceramics used in the FCCV1 are designed to withstand high temperatures and severe wear conditions, significantly extending the valve's service life compared to traditional metal valves.

Precision Engineering: The valve's components are meticulously crafted to ensure optimal performance, with each part pair-ground to achieve perfect sealing and smooth operation.

Low Operating Resistance: The smooth ceramic surfaces and optimized flow path minimize flow resistance, reducing operational costs and enhancing system efficiency.

Fully Symmetrical Design: The completely symmetrical design makes installation easy and ensures reliable operation in various configurations.

 

• Energy and Environmental Protection: Desulfurization, denitrification, three-waste treatment, fly ash slag removal, zero wastewater discharge.
• Hydrometallurgy and Casting: Ore mining and dressing, non-ferrous smelting, molding sand transportation, slag slurry regulation.
• Steel Metallurgy: Blast furnace coal injection, ash removal, sintering machine desulfurization, electric furnace carbon injection, molten iron pretreatment.
• Petrochemical: Catalytic cracking, drilling mud, acidic mixtures.

 

• Coal Chemical: Fly ash/water slurry transportation, black water/grey water/quenching water and slag water regulation, synthesis/conversion systems.
• Salt Chemical: Carbide slag slurry, salt mud, lime milk, ammonium salt water, sulfuric acid, hydrochloric acid, liquid chlorine.
• Silicon Chemical: Silicon powder transportation/venting, slag slurry/residual liquid treatment, fine powder tank venting.
• Mining and Smelting: Tailings backfill, ore slurry/sand transportation, cyanidation/smelting/electrolysis.