Automatic Pharmaceutical Capsule Filling Machine

APPLICATION
FEATURES
2. Opening and locking of capsule can be controlled automatically which is safe and convenient.
3. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.
4.Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
5.Automatic alarm and shutdown will be activated when lacks empty capsule or powder.
6.Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.
7. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
8.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.
9.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.
Model | NJP-800C |
Filling capacity | 48000pcs per hour |
Weight | 900Kg |
Dimension | 1060×860×2610mm |
Power supply | 380/220V 50Hz |
Total power | 5.7KW |
Segment bores | 6 holes |
Vacuum | 40m3/h-0.04-0.08Mpa |
Dust collector | 24.5Kpa 210m3/h |
Air compression | Air consumption 5m3/h Pressure 5-7Kg |
Operating noise | <75DB(A) |
Filling percentage | Empty capsule 99.9% filled capsule 99.8% |
Capsule size | 00,0,1,2,3,4,5# safety capsule A-E |
Filling accuracy | Western medicine ±3% Chinese medicine ±4% |
Suitable for | Powder, Granule, Pellet, Tablet. |


The new hopper adopts butterfly valve-type powder feeding, and is very suitable for drug powder with poor liquidity, including Chinese herbal medicine and Chinese patent drug, due to that its vibration unit equipped will force the powder to run down, which has solved problem of failing to feed in powder that often happens in the traditional screw feeding device because of the poor liquidity of powder.

The new designed frame of capsule separation station uses transmission of guide rail, enjoying higher precision and longer service life. Its closed design can prevent the defective capsule and dust from entering, ensuring a rapid and orderly capsule separation, as well as accurate capsule orienting.

When the abnormal capsules are failed to be separated properly, powder entering the lower holes of filling station will be absorbed into powder aspirator by recycling device, completely stopping the powder from scattering onto the platform, avoiding drug powder wasting and losing.


The skeleton of ten-position turntable is machined integrally, having advantages of compact structure, no splicing gap, good sealing and easy to maintain. The upper and lower dies move independently, where the lower unit stretches and shrinks horizontally, while the upper unit runs up and down vertically. Double lip wiper dust seal preventing oil and dust is used on the shaft of fixed bracket of the upper and lower unit. It can provide a fully enclosed turntable with benefits of noise less, little in size and load and high precision, ensuring advantages of maintenance-free, lubrication charging-free, and no powder leakage for the inside part. (Patent code: ZL 2015 2 1021530.0)

Modularization design and positioning by pins for clamper of filling allow adjusting the filling dosage without need to stop the machine. The filling pipe of different size can be changed conveniently and rapidly. (Paten code.: ZL 2015 2 1021519.4)

The base of filling station is designed with negative pressure room, which is connected to the powder recycler. During the operation, any powder entering into the base will be inhaled into the powder recycler device by the negative pressure. The powder recycled will be used again after being filtered, preventing drug powder wasting and losing.

The slot type capsule locking plate is adjustable with high flexibility, it can slightly adjust at any time the misplacement in capsule locking, without need to adjust the pull rod of the station.

Use purified compressed air and intermittent gas shock technology to solve the issue that sticky powder with strong hygroscopicity will often stick onto the upper and lower die holes during production, which will cause the failure of proper separation of capsule. This will improve effectively the loading rate of capsule.



Powder recycle
Negative pressure technology and sole distribution system for powder will collect separately any powder entering into the base and the powder recycler device, ensuring that the powder will not be contaminated by wasted capsules. The powder recycled will be used again after being filtered without needing of sterilization.





Q1:Are you a dealer or manufacturer?
A1:We are manufacturer,Our Factory was located in Guangzhou, And we are the foreign trading department for this factory but with new company name.
Q3: How about the after service and guarantee period
A3: We make the warranty of 12 months from the machine's arrival in buyer's facility. With a professional team of experienced technicians, we can serve abroad and do the best after-sale service to assure the machine's perfect operation.
Q4How can I trust you for the first transaction?
Q4: Please note that our above business licenses and certificates. And if you don't trust us, we can use Trade Assurance service. it will protect your money during the whole transaction.
