Audited Supplier
1. Application
This recycling line is composed of garbage separation (automatic & manual), bottle & flake crushing, cold & hot washing &cleaning, flake dewatering & drying, dust & label removal, packing, etc.
Material: carbonated beverage bottles, drinking water bottles, fruit juice bottles, oiler, tea drink bottles, etc.
Finished product size: Less than 16mm or customized
Remark: We can customize the recycling line according to client's requirement.
3. Basic Production Process
De-baling(bale opener)------Trommel----- Label Scrapping(label remover) ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Screw loader------Gravity Separation(floating washing tank)-------Screw loader------Chemical Washing for PET Flakes(Hot washer)-------Screw loader------High speed friction washer ------- Screw loader------Floating washing tank -------Dewatering machine--------Drying pipe system--------Label separator(Zigzag air label separator type)------Packing/storage hopper
| Item | Capacity(kg/h) | Water consumption(ton/h) | Installation power(kw) | Space(m2) | Man power |
| MTX-300 | 300 | 1 | 120 | 400 | 6 |
| MTX-500 | 500 | 1.5 | 150 | 500 | 6 |
| MTX-1500 | 1500 | 3 | 340 | 800 | 10 |
| MTX-2000 | 2000 | 4.5 | 390 | 1000 | 15 |
| Equipments | Description |
| De-laber | Bottle bale opening |
| Belt conveyor | Put the material on the moving belt, which will convey the bottle into label remover |
| Trommel | Removing rock, stone, dust, loosen caps and small metals, especially, the iron will be removed by high speed |
| Bottle label separator | Removing labels from bottles |
| Manual Select working table | Manually sorting out the metal and other impurity and different color bottles |
| Crusher | Crush the material |
| Screw loader | Put the flakes into the Hot washer to clean |
| Floating washer | Cleaning flakes to remove chemicals and separating out rest labels and caps |
| Hot washer | Connected with steam boiler. Steam is supplied into washing tank to heat water and flakes. Hot water makes waste, label and glue loosen from bottles |
| Friction washer | After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect |
| Centrifugal dryer | Rejection the water from the flakes, moisture content is less than 2% |
| Pipe drying system | Hot air drying |
| PVC(label) separator | Used for the PET bottles, round and pressed bottles,effective more than 98%,save energy and labor,without water |
| Storage bunker | Storage materials |
Final Flakes
Our experienced engineers, over 25 years of knowledge and experience in plastic recycling and extrusion processing help us to contribute actively to the success of our customers by offering sustainable solutions that meet industry needs.
STARRY focuses on plastic washing machines, plastic shredder, crusher, compaction and pelletizing systems, plastic extruders and control procedures that meet global standards. Our products have obtained CE/ISO/SGS/ certificate.
Q1. How do you guarantee the quality of your products?
A1: STARRY guarantees all new products and parts to the first owner-operator to be free from defects in material and workmanship for a period of 60 months from B/L date, under normal use and service.
Q2. How about the spare parts?
A2: We could provide you reliable, fast and professional service through telephone, network and on-site at any time. Normally, we send our customer one set of spare parts together with the machines when we deliver the product.
During the warranty, we provide new parts free of charge for you to replace, exclude the parts broken that caused by improper operation.
In our spare parts department, you will get professional technical advice, as well as the relevant information regarding all products and services.
Q3. About product quality
A3: STARRY is a prestigious plastic recycling and extrusion machinery manufacturer in China. Our customers have been enjoying a variety of advantages in particular in terms of the dedicated screw designed by our R&D team including good mixing, good dispersion, high productivity, and so on.
Q4. After-sales service
A4: 1.Send engineers to install, test the machines and offer technology guidance and worker training at customers' factory.
2.Offer 18 months free maintenance and life long service. After the warranty period, spare parts will be provided at basic cost.
3.Build customers database. All machines are traceable.
4.Visit customers and make quality trace periodically and take customers' feedback into account during routine practices.
5.Speed up service and spare parts supply.
