Audited Supplier
### 1. **Speaker Housing / Casing**
- **Material:** Acrylonitrile Butadiene Styrene (ABS) or Polycarbonate (PC)
- **Reason:** ABS is widely used because of its impact resistance, toughness, and ease of molding. PC is chosen for higher durability, impact strength, and heat resistance.
### 2. **Grilles or Mesh (Protective Cover)**
- **Material:** Polypropylene (PP) or Nylon
- **Reason:** These materials are used for their flexibility, toughness, and resistance to wear and tear. They can also be molded into fine meshes to protect the speaker drivers.
### 3. **Buttons and Control Panels**
- **Material:** Thermoplastic Elastomers (TPE) or Silicone Rubber
- **Reason:** These materials offer a soft-touch feel and are flexible, durable, and waterproof, making them ideal for buttons or control interfaces.
### 4. **Internal Frames / Mounts**
- **Material:** Polyamide (Nylon) or Polyoxymethylene (POM)
- **Reason:** These materials are chosen for their rigidity and strength to support internal components securely.
### 5. **Seals and Gaskets**
- **Material:** Silicone Rubber or EPDM (Ethylene Propylene Diene Monomer)
- **Reason:** Silicone and EPDM are highly elastic and resistant to moisture and chemicals, used to seal components for waterproof or dustproof designs.
### 6. **Speaker Cones (if made of plastic)**
- **Material:** Polypropylene (PP)
- **Reason:** PP is often used for speaker cones due to its lightweight nature, good acoustic properties, and resistance to moisture and temperature.
### 7. **Battery Enclosures**
- **Material:** Polycarbonate (PC) or ABS
- **Reason:** These materials provide high impact resistance and protection against heat, crucial for battery safety.
Each of these parts is selected based on specific requirements like durability, flexibility, strength, and ease of manufacturing.
Injection Mould base: LKM Standard
Mould Steel: 1.2343/1.2344/1.2083 etc
Gate type: edge gate, J-gate, side gate, sub-gate(cashew gate, subsurface gate, submarine gate, subgate to pin) tunnel gate onto feeder post, pin gate, sprue gate, direct gate, tab gate
Cold Runner/Hot Runner: Synventive, Incoe, MoldMaster, Yudo, Husky,,
Mould for plastic:PI/PA/PEEK/PTFE/GFRP/PP/PC/ABS/PS/PA6/PA66
Plastic mold standard components: HASCO, DME etc
Tooling life: 1 million shots
In-house molding press sizes: 50-1000 tonnages
Design software: UG
File format: 2D(.dwg/.pdf) 3D(.stp)
Quality control: Implement the project engineer responsibility system/in the Design Stage/in material Procurement and Inspection/in the Manufacturing Process/in the Assembly and Fitting Stage/Inspection Before Delivery
Measure equipments: State-of-the-art Coordinate Measure Machine, 3D Scanner(GOM German)OMM projector longside hand-tool measure
Machining Equipments: 18 CNC(Mori Seiki, Fanuc, YCM) 9 EDM(AgieCharmilles MAKINO) 7 Wire-cut( AgieCharmilles)
Mold trial: in-house 10 injection molding machines, tonnage: 60-1000T, 4 2K and LSR injection machines
Mould manufacturing facility: 12 000 square meters
Professional team employee count: 70+ ( 15 project engineers, 35 design+CAM, 15 QC)
Certifications: ISO 9001, ISO 14001, ISO 13485, IATF 16949
Molding shop: 24 horizontal injection molding machines with robots, ISO 8 Clean room 5 molding machine(Toyo, FANUC)
Our Capabilities:2K mold, LSR mold, Insert mold, over mold, stack & tendam mold, IML mold, complex structure mold, Gas-assisted Forming Mold
Workers: 240
