Automatic 2800mm Vertical Online Gas Filling Vacuum Insulating Double Glazing Glass Production Line Machine

Price $80000.00 Compare
Min Order 1 Piece
Availability In Stock
Shipping From Shandong, China
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Jinan DETEK Machine Co., Ltd.

VIP   Audited Supplier 7 years
Profile Certified by SGS/BV
LBZ2800
CE
PLC
Available
Available
40gp
90%
Inside/Outside
Insulating Glass Production Line
Vertical
Glass Double Edging Machine
New
One Year
Air Blade
0
One Year Guarantee, All Life Long After Service
DETEK
Seaworthy Package
2800*4000mm
China
8464901900
Product Description








Application


Vertical automatic insulating glass flat press production line is mainly used for Insulating Glass Units (also known as double glazing glass, or double glaze) production. Our LBZ2800 model applies for glass processing company, and windows & doors processor/fabricator. Fully automatic glass sheet transportation through the whole line, automated Low-E coating detection, auto glass washing and drying, fully automatic IGU assembly and pressing with optional gas filling on line, and finally automatic secondary sealant sealing assure high quality insulating glass unit, which guarantees the long life top performance.



Feature
  1. PLC control system with touching screen interface
  2. Automatic distinguish the coating side of Low-E glass.
  3. Perfect washing performance for on/off line Low-E glass.
  4. Unique air knife with silencer device.
  5. Automatic aluminum frame mounting system.
  6. Auto glass positioning system
  7. Inside and outside assembly and press function.
  8. On-line gas filing, and auto glass size checking system for gas filling time.(Option)
  9. Double IGu, triple IGu, shaped IGu and stepped IGu(Option).
  10. Bendable mechanical structure for general container loading, save freight.

Glass washing section



Feature
  1. Automatic distinguish the coating side of Low-E glass, front 3 soft low-E brushes.
  2. Unique air knife and silencer for washing machine.
  3. The washing zone and water tank are made of stainless steel and corrosion-proof material. Water heating system available.
  4. The conveyor rollers are made of rubber, resistant to acid and alkali.
  5. Automatic adjustment of glass thickness from 3mm to 12mm.
  6. Drive speed adjusted by inverter stepless, the glass runs stably at proper speed.
  7. Three pairs of brushes, with high-pressure water spray nozzle.
  8. In the drying zone, there is a pair of alloyed and corrosion-proof air knife, installed angularly, generate strong air flow to dry both sides of glass.
  9. Three independent water circulating system: the first washing water system, the second washing water system and rinse water system.
  10. To ensure the washing quality, the water conductivity should not exceed 40µs/cm.
  11. 15KW blower with heating system.

Pressing station section


Feature
1. Ultra-long insulating glass can be processed in this pressing robot.
2. Pressing plate with precisely adjustable screw for flatness adjustment.
3. Maintenance open up to 650mm for easy maintenance.
4. Servo motor drives synchronous belt for assembly and pressing.
5. Stepped IGu and on-line gas filling available.


Parameter
Max. IG size2800×4000mm
Min. IG size280×450mm
Single glass thickness3-12mm
Insulating glass thickness40mm
Glass washing speed2-10m/min
Washing brushes3 pairs
Glass conveyor speed45m/min
Conveyor wheel height520mm
Air supply0.8m3/min 0.8Mpa
Water supply0.5t/h conductivity40μs/cm
Power3P 380V 50HZ 52kw
Dimension25300×3200×3980mm
Weight7500Kg

Brand parts list
NameBrandCountry
PLCSiemensGermany
Servo driverSiemensGermany
Servo motorKincoChina
Touching screenKincoChina
InveterOmronJapan
BreakerFrance brandFrench
ContactorFrance brandFrench
RelayFrance brandFrench
IndicatorFrance brandFrench
KnobFrance brandFrench
SensorOmronJapan
Proximity switchIFMGermany
SolenoidAirtagTAIWAN
Air cylinderAirtagTAIWAN
Power supplyMWTAIWAN
SolenoidAirtagTAIWAN
Air cylinderAirtagTAIWAN
Power supplyMWTAIWAN
GuiderTBITAIWAN







Mostly asked questions below:

1. What is your soonest lead time?
  A: 60 days for whole production line, 30 days for single machine.  Special requirement pls check with sales.

2. How do you arrange the shipment?
  A: all machines fit GP for sea freight saving. Seaworthy package, workshop container loading, safe arriving.

3. Guarantee ?
  A: One-year guarantee (wearing parts are out of this range). Life long service. DETEK will send engineers for service upon request onsite.

4. How we can install the machines?
  A: Installation included; however, customers need to pay our engineer's round way air tickets, local transportation and accommodation (hotel and food).
The installation should be finished within 15 days, and will be charged 60USD/engineer/day.

5. How about the after service?
  A: Spare parts within 72 hours.
     Experienced technical sales sort out most of your questions.
    Tens of service engineers ready for on-site service and instruction.
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