Automotive Tooling Global Design and Manufacturing

 

Superband is not only a mold manufacturer ,but also a solution provider in aluminum alloy casting field, we offer one-stop
service for our clients.

1. New technology  R&D
2. New material research 
3. Wheel design 
4. FEA
5. Mold design & manufacturing
6. Casting Simulation 
7. Process customization 
8. Mold Trial 
9. On-site service




To Maximize our client's value and provide more professional mold customization service,we execute lifetime management
for each mold produced by Superband from various aspects .

1) . Design End 

Product Design 
Assist customers finished nearly 100 types product design, including Volkswagen, SAIC GM, FORD, FIAT, Chrysler, KIA, BYD, NIO
and etc. Finite element analysis to ensure the product design and structure optimization and lightweight

Mold Design 
Customized mold design according to customer's requirements/wheel characters combined with their actual casting conditions, help
customers to improve in key index of casting, such as metal use rate, efficiency, qualification rate which is much useful for cost reduction.




2). Manufacturing End 
Hardware Ability

Facility:Owned five-axis, large scale gantry, horizontal type machining centers such asd DMG, Makino etc 47 sets in total ,
              coordinate the high class mould development.
Plant Program:Make modern intelligent mould plant, intelligent warehousing, realizing the shortest logistic chain, and implement the online
                        inspection for CNC.
Intelligent manufacturing: Germany Industry 4.0 application


3). Quality Control End 

Quality management system: IATF16949,ISO9001,ISO14001,VDA6.4

4). After-Sales End 

Mould will be tracked while acceptance inspection, solve and analyze the problems of acceptance in time, improve and prevent at the source,
reduce the same problems.

Trial production tracking service, to ensure that the mould to achieve normal mass production.

Superband provides key and difficult wheel shape modification, trial-production and follow-up services. Customers provide relevant data information
summary, and both parties jointly verify the data integrity and form a complete closed-loop data chain.