Audited Supplier
Steel
Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Spring Plate Type Roller
Double Sealed Bearing
Impact Idler
Customized
Industrial Belt Conveyor
1 Year
XingSheng
Standard Export Package
Steel Belt Conveyor Idler
China
Product Description
Discover the epitome of engineering brilliance with our Customized Idler for Industrial Belt Conveyor, featuring a 1-Year Warranty. This masterfully crafted, maintenance-free steel idler is designed with cutting-edge technology to be anti-wear, corrosion-resistant, sealed, waterproof, and dustproof, making it the ideal choice for challenging environments such as coal mines. Its advanced anti-vibration design ensures seamless operation and enhances its longevity to deliver unparalleled performance.
2. Achievements and Honors
EnterpriseQualificationCertificate
R&D Center
Industry Conveyor
| Structure | Ordinary Idler | Bearing Type | Double Sealed Bearing |
| Type | Parallel Conveyor Idler | Usage | Industrial Belt Conveyor |
| Seals | Composite Sealing Structure | Seals Performance | Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan | 4500Hours | Production Capaction | 3000Pieces/Day |
| Warranty Prriod | 1 Year | Product Color | Customized |
| Minimum Order Quantity | 10 Piece | Welding | Mixed Gas Shielded Welding |
| Transport Package | Standard Export Package | Specification | Length:200mm-2800mm |
| Trademark | xingsheng | Origin | China |
| BASIC INFORMATION OF CONVEYOR Idler | |
| Product Trademark | Risbon |
| Idler Diameter | φ89-φ219 |
| Idler Length | 200mm-2800mm |
| Idler Pipe | Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft | Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing | C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands | Havalo, SKF, NSK, or as per your needs |
| Seals | composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest | be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color | black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on our state-of-the-art TKAS idler production line, crafted by the distinguished Tangshan Kaiyuan. This is bolstered by three semi-automatic production lines from the same esteemed manufacturer. Moreover, we operate two advanced idler shaft material production lines from Fuzhou Sanxun, providing us with the capability to adeptly handle a diverse spectrum of idler diameters ranging fromφ89 mm to φ219 mm. Our offerings are further distinguished by a remarkable length range stretching from 190 mm to 2200 mm.Our unwavering commitment to excellence is showcased in our selection of superior special steels for idlers, sourced from prestigious suppliers such as Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our dedication to premium quality is evident in our specialized steel pipe straightening methodology, which reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably reduced from 0.025 to 0.023, while radial runout is notably improved from 1.0 mm to an astonishing 0.35 mm. Post-straightening, straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, surpassing the MT821 standard, the lifespan of our idlers reaches a superior precision grade, enduring an extraordinary service life of over 45,000 hours.
Our production line is a beacon of technological superiority, attaining full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless orchestration exemplifies the height of efficiency and innovation.
Our cutting-edge idler shaft processing harnesses fully automated production lines, executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,while accommodating workpieces up to a substantial maximum length of 2200mm.
Our dedication to premium quality is evident in our specialized steel pipe straightening methodology, which reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably reduced from 0.025 to 0.023, while radial runout is notably improved from 1.0 mm to an astonishing 0.35 mm. Post-straightening, straightness is refined from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, surpassing the MT821 standard, the lifespan of our idlers reaches a superior precision grade, enduring an extraordinary service life of over 45,000 hours.
Our production line is a beacon of technological superiority, attaining full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless orchestration exemplifies the height of efficiency and innovation.
Our cutting-edge idler shaft processing harnesses fully automated production lines, executing precision tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm,while accommodating workpieces up to a substantial maximum length of 2200mm.
Technological mastery includes:
1. Our idlers are ingeniously designed for effortless replacement. The robust welding technique ensures that the idler shell experiences no wear throughout its impressive service life, which spans no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with dual-layer seals. This sophisticated design ensures outstanding sealing, minimal rotational resistance, and prolonged durability. We utilize top-tier bearings from respected brands like SKF for unparalleled performance.
3. The idlers' external dustproof features strictly conform to the MT821 - 1999 regulations, with waterproof capabilities also meeting these rigorous standards.
4. Every steel component undergoes meticulous pre-treatment to the St2-1/2 level. Parts requiring welded structures are manufactured in strict adherence to national welding standards, ensuring structural compliance with the latest national regulations.
5. The upper idlers possess a rotational resistance coefficient precisely at or below 0.022, while the lower idlers boast an even more impressive coefficient, not surpassing 0.02, underscoring our dedication to top-notch engineering and performance.
1. Our idlers are ingeniously designed for effortless replacement. The robust welding technique ensures that the idler shell experiences no wear throughout its impressive service life, which spans no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with dual-layer seals. This sophisticated design ensures outstanding sealing, minimal rotational resistance, and prolonged durability. We utilize top-tier bearings from respected brands like SKF for unparalleled performance.
3. The idlers' external dustproof features strictly conform to the MT821 - 1999 regulations, with waterproof capabilities also meeting these rigorous standards.
4. Every steel component undergoes meticulous pre-treatment to the St2-1/2 level. Parts requiring welded structures are manufactured in strict adherence to national welding standards, ensuring structural compliance with the latest national regulations.
5. The upper idlers possess a rotational resistance coefficient precisely at or below 0.022, while the lower idlers boast an even more impressive coefficient, not surpassing 0.02, underscoring our dedication to top-notch engineering and performance.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've constructed 200,000 square meters of cutting-edge factory buildings, accompanied by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our infrastructure is powered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This commitment has led to an extraordinary annual sales revenue of 500 million yuan, marking us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is embedded in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Experience the dynamic synergy of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a trailblazer in the realm of advanced machinery. Our unwavering commitment to refreshing our product offerings is fueled by an unyielding passion for revolutionary design and avant-garde research and development. At Yuanping Xingsheng, our team of experts harmoniously marries established technologies with pioneering advancements, fearlessly addressing technical challenges to lay down the steadfast groundwork that propels groundbreaking progress and futuristic developments.
Experience the dynamic synergy of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a trailblazer in the realm of advanced machinery. Our unwavering commitment to refreshing our product offerings is fueled by an unyielding passion for revolutionary design and avant-garde research and development. At Yuanping Xingsheng, our team of experts harmoniously marries established technologies with pioneering advancements, fearlessly addressing technical challenges to lay down the steadfast groundwork that propels groundbreaking progress and futuristic developments.
Industry Conveyor
Unlock unparalleled durability and peak efficiency with our state-of-the-art, Maintenance-free, Anti-wear, Sealed, and Vibration-resistant High Quality Belt Conveyor Idlers. Meticulously crafted with precision engineering and fortified with sturdy Rubber Buffers, these idlers are expertly designed to cater to the rigorous demands of Coal Mining Industry Conveyors. Experience unsurpassed performance and unwavering reliability that elevate your operations to new heights.
Introducing our bespoke Custom-made Maintenance-free, Anti-wear, Corrosion-resistant, Sealed, Waterproof, and Dustproof, Anti-vibration High Quality Steel Belt Conveyor Idler, masterfully engineered to endure the demanding conditions of Coal Mining. Witness the pinnacle of reliability and performance with our tailor-made solutions, designed to deliver outstanding functionality in the toughest environments.
