Audited Supplier
Our company is a firm engaged in production enterprise, mechanism of rubber has more than 20 years of history.
Company management certification: ISO 9001:2000, ISO 17799, ISO 9001:2008, ISO 14001:2004, ISO/TS 16949
Our main products are plate vulcanizing press, two-roll mixing mill, rubber extruder, banbury intensive kneader, bale cutter, conveyer belt vulcanizing press, tyre reclaiming machines, rubber refiner, rubber cracker, etc. we especially specialize in the design and manufacture of the nonstandard products .
2.Pictures of kneader machine
3.Description of rubber kneader
1.Mixing chamber
From high quality steel plate welded into a W-shaped body and two side panels. Jacketed structure for cooling or heating. The inner surface of hard chrome plating.
2,Thermal resistance
Inserted in the middle of the bottom of the mixing chamber is equipped with thermal resistance, and electric control system phase, monitoring, control the mixing temperature.
3,Rotor
The primary class wrapped rotor. The rotor shaft center hole and ledge interior chamber, a cooling, heating channel. Edge peak and the end surfacing wear carbide, polished, hard chrome plated polished.
4,Heating cooling system
Adopt a common piping system to allow cooling water or heating steam into the rotor through the ribs in three columns, mixing chamber, and the ram cavity, the material for circulating cooling or heating.
5,Turnover mechanism
The brake motor, cycloid reducer peace enveloping worm gear, etc., and drive around the front rotors turning the mixing chamber 140 °.
6,Dust-proof sealing device
Mixing chamber catchy cantilever rack interface board slot using arc labyrinth structure, good dustproof effect; rotor shaft using the contact spring tension without lubrication structure, reliable sealing.
7,Main transmission system
By the main motor, reducer, and the composition ratio gear box, easy to achieve two opposite differential rotation of the rotor. transmission system
8,Porosity system
Controlled by the PLC instruction, two-way lift cylinder to drive the ram. When mixing overload, the ram automatically go up, you can protect the motor. When necessary, you can manually force the ram pressure rises.
9.Electronic control system
Imported PLC devices, electronic control components are all imported products or the introduction of technology to improve the system reliability.
4.Certification of kneader machine:
| Item Model | X(S)N- 10×32 | X(S)N- 20×34 | X(S)N- 35×30 | X(S)N- 55×30 | X(S)N- 75×30 | X(S)N- 110×30 | ||
| Total volume of mixing chamber | L | 25 | 45 | 75 | 125 | 180 | 250 | |
| Working volume of mixing chamber | L | 10 | 20 | 35 | 55 | 75 | 110 | |
| Driving motor power | kw | 15 | 22 | 55 | 75 | 110 | 185 | |
| Tilting motor power | kw | 1.1 | 1.5 | 2.2 | 2.2 | 4 | 4 | |
| Tilting angle | ° | 140 | 140 | 140 | 140 | 140 | 140 | |
| Rotational speed of the rotor(front/rear) | r/min | 32/23.5 | 34/28 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | |
| Pressure of compressed air | Mpa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | |
| Capacity of compressed air | m3/min | ≥0.5 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | |
| Pressure of cooling water(rubber mixing) | Mpa | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | |
| Pressure of heating steam(plastics mixing) | Mpa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | |
| L | mm | 2580 | 2630 | 3200 | 3280 | 3330 | 3930 | |
| Overall dimensions | W | mm | 1300 | 1520 | 1900 | 1930 | 2620 | 3000 |
| H | mm | 2280 | 2550 | 2950 | 3070 | 3340 | 3660 | |
| Weight | kg | 3300 | 4500 | 6500 | 7500 | 10500 | 14500 | |
