Transformer 1100mm Double Layer Copper and Aluminum Foil Winding Machine

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Shanghai Trihope (PVT) Ltd

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BR/II-1100
380V
1 Year
250~1000mm
Max 800mm
250~1000mm
Max3000kg
20000 N
Manual / Automatic
0~20rpm
Max 8000 N-M
18.5 Kw
Welding Machine Mode
Trihope
Standard Packing
4700*4200*2200mm
Shanghai
Product Description
1. Brief Introduction of the Machine:
Transformer 1100mm Double Layer Copper and Aluminum Foil Winding Machine
This foil winding machine is double layer foil winding machine ,apply to amorphous transformer,oil-immersed transformer,winding coil is single foil belt.Coil shape can be round, oval, square, rectangle, etc.

2. Product details:
BR/II-1100 foil winding machine include 1) Foil uncoiling device, 2)Winding device , 3)Layer insulation uncoiling device, 4) The main frame parts, 5)Welding device, 6)Deburring and cleaning device , 7)Cutting device , 8)The end insulation uncoiling device, etc. 

3. Feature of  Foil winding machine:
This foil winding machine is double layer foil winding machine ,apply to amorphous transformer,oil-immersed transformer,winding coil is single foil belt.Coil shape can be round, oval, square, rectangle, etc.,
The equipment is with full function, high production efficiency, the foil belt tension by pneumatic control is convenient and reliable, adjusting by servo control is accurate ,stable and reliable, to ensure the processing quality of wire coil.
LV foil coil uses different thickness copper or aluminum foil as conductor, wide band type insulation material as layer insulation , complete winding in foil type winding machine, forming roll coil.
This equipment can also be applied to the similar coil winding of electrical industry .
The machine adopts PLC control method has the characteristics of high degree of automation and full function.Each function of equipment provides enough support for producing the electrician foil coil which meet the requirements of specification .This machine is necessary equipment for producing such appliances parts.


4. Technical Parameters
S.NITEMSPECIFICATION
1CoilProcessing range
1.1Axial length250~1000 mm
1.2Axial length(Include lead)350~1400 mm
1.3Outer diameter ( Max )Φ700
1.4Coil formRound, rectangular, coil weight ≤2000 KG
1.5Center height900mm
2Coil MaterialCopper foil, aluminum foil
2.1Width250-1000 mm
2.2Thickness (Max) (Total thickness)Copper foil :0.2~1.8 mm
Aluminum foil : 0.3~2.0 mm
2.3Coil inner diameterφ500
2.4Coil outer diameter( Max )φ1000
  1.  
De-coiler (TWO SETS)Independent two sets
3.1Length of bearing cylinder1100 mm
3.2Expansion range of bearing cylinderΦ470~φ520
3.3Bearing capacity( Max)2000KG
3.4Expansion force (Pneumatic)0~20000N   Expansion force stepless adjustable
3.5Mode of offset correctionManual / Automatic
  1.  
Winding machine 
4.1Winding speed0~20 rpm
4.2Working torque( Max≥ 10000 N•M
4.3Winding power22 KW
4.4Speed control wayFrequency conversion stepless speed regulation
4.5Winding shaft70*70mm
5Welding device 
5.1Welding modeTIG
5.2Conducting bar welding thickness≤ 20mm
5.3Welding speedAutomatic speed control 0~1m / min Stepless speed regulation
6Cutting device 
6.1Cutting formScrew cutting disc
6.2Cutting speed1.5 m / min
6.3Cutting length1100mm
7.Layer insulating decoil device 
7.1Layer insulation installed shaft2 sets
7.2Layer insulation roll outer diameter≤φ400 mm 
7.3Layer insulation roll inner diameterφ76 mm
7.4Layer insulation roll width250~1100 mm 
7.5Decoil shaft tension methodInflatable type
8.The end insulation uncoiling device   
8.1QuantityLeft and right each 4 sets
8.2The end insulation outside diameter≤φ350 mm 
8.3The end insulation ininer diameterΦ 56 mm
8.4The end insulation width 10-40mm
9.Rectifying deviceIndependent two sets
9.1Rectifying modeServo system
9.2Rectifying precisionRandom±0 .4 mm     20 layers coil ±1mm
10.Electric control systemPLC automatic control mode
10.1Number of digitals4-digital(0--9999.9)Counting accuracy 0.1 turn
10.2Operation interfaceColor touch screen
11.Other 
11.1Layer insulation cutting deviceConfiguration two sets
11.2Foil material edges deburring deviceConfiguration two sets
11.3Foil material cleaning device           Configuration two sets
11.4Welding coolingwater tankconfiguration









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