Atex Pneumatic Flanged Stainless Steel Ball Valve with Solenoid Valve, Limit Switch Box, and Air Filter Regulator DN15-DN200

The "Zhejiang KGSY Factory Custom Pneumatic Flanged Ball Valve with Solenoid Valve, Limit Switch Box, and Air Filter, DN15-DN20" is a specialized industrial valve assembly designed for precise control and safety in fluid handling systems. This configuration provides a comprehensive solution for automating and monitoring the flow of media through pipelines. Here's a detailed breakdown of its components and functionalities:

1. Pneumatic Flanged Ball Valve:

   • Functionality: This type of valve uses a pneumatically operated actuator to open or close the valve via a rotary ball design. It provides quick and reliable control of fluid flow with minimal pressure drop.
   • Flanged Connection: The flange fittings on both ends of the valve facilitate secure, leak-proof connections to pipelines. Flanged connections are typically used in industrial applications where strong, durable joins are necessary.

2. Solenoid Valve:

   • Role: Integrated into the valve assembly, the solenoid valve controls the flow of air to the pneumatic actuator. It acts on electrical signals to either initiate or halt the actuation process, enabling automated operation as part of a larger control system.
   • Operational Efficiency: Solenoid valves are known for their rapid response times and high reliability, making them ideal for automated environments where precise timing and control are critical.

3. Limit Switch Box:

   • Monitoring: The limit switch box is equipped with switches that are triggered by the valve's movement to indicate its position (open or closed). This feature is crucial for remote monitoring and control, ensuring that system operators can verify valve status without manual inspection.
   • Safety and Compliance: Including a limit switch box enhances safety by providing real-time position feedback, which is essential for preventing operational errors and accidents.

4. Air Filter:

   • Purification: The air filter cleans the pneumatic supply, removing particulates and moisture that could damage the actuator or impair its performance. Clean air is essential for maintaining the efficiency and longevity of pneumatic components.
   • Operational Integrity: By ensuring that only clean air enters the pneumatic system, the air filter reduces the risk of malfunctions and extends the maintenance intervals for the pneumatic apparatus.

5. Specifications (DN15-DN20):

   • Size Range: DN15 to DN20 refers to the nominal diameter of the valve, indicating it is designed for small to medium-sized pipelines. This size range is suitable for a variety of applications, from water treatment to chemical processing.

6. Applications:

   • Chemical Processing: Suitable for use in chemical plants where precise control of liquid chemicals is necessary.
   • Water and Wastewater Management: Ideal for managing water flow in treatment facilities and distribution systems.
   • Manufacturing: Useful in various manufacturing processes where control of fluid delivery is essential.

7. Advantages:

   • Integrated Control System: Combining a solenoid valve, limit switch box, and air filter with a pneumatic ball valve creates a highly efficient, self-contained control unit that reduces complexity and installation costs.
   • Customization: Zhejiang KGSY's ability to customize these units allows for tailored solutions that meet specific operational requirements, enhancing compatibility and performance.

8. Installation and Maintenance:

   • Installation: Installation should be planned to accommodate easy access to the solenoid valve and limit switch box for maintenance. Ensure that all flanged connections are properly sealed to prevent leaks.
   • Maintenance: Regular maintenance should include checking the air filter for clogs, testing the solenoid valve for electrical issues, and verifying the functionality of limit switches.

In summary, the Zhejiang KGSY custom pneumatic flanged ball valve assembly is a robust and efficient solution for automating industrial fluid control systems, offering precise operation, ease of monitoring, and reliability.