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Automatic Composite Glass and carbon fiber Autoclave Price
Autoclave forming process is one of the main forming methods of advanced composite structures, honeycomb sandwich structures and metal or composite glued structures, and the manufactured components can be applied to the main and secondary bearing structures in the aerospace field, and the autoclave forming process is mainly suitable for the forming of most thermosetting composite materials, honeycomb sandwich structures and glued structures.The autoclave system is to create an ideal temperature and pressure environment for the polymerization reaction of composite materials, which is composed of the autoclave body and a series of subsystems, mainly including the following parts:
1. an autoclave body; 2. a pressurization system; 3. a vacuum system; 4. a heating system;
5. a cooling system; 6. a feeding system; 7. a control system; 8. a blower system; 9. an instrument valve
The autoclave, which is the main production equipment for composite parts, is a large pressure vessel with an integral heating system. The structure of a typical autoclave is shown in the figure. The common structure is a cylinder closed at one end and open at the other end, which provides the necessary heat and pressure for the compaction and curing of composite parts, and the commonly used aviation thermosetting materials (such as high-temperature curing epoxy resin) have a curing temperature of 175°C and a curing pressure of 600kPa, so it is necessary to ensure that the autoclave is strong enough at high temperatures. This makes the manufacture of autoclaves quite expensive.
Autoclaves can be divided into ordinary type and high temperature and high pressure type according to the curing temperature and pressure. High-temperature, high-pressure autoclaves are much more expensive to manufacture than ordinary autoclaves, and are mainly used to manufacture polyimide resins and thermoplastic composite structures. The autoclave is composed of a tank system, a vacuum system, a blast system, a heating system, a pressurization system, a cooling system, a control system and others.
| Description | Unit | Specifications And Parameters |
| Working Diameter | mm | 1200 |
| Working Length | mm | 3000 |
| Equipment Diameter | mm | 1600 |
| Equipment Length | mm | 4000 |
| Max. Working Pressure | bar | 15 |
| Max. Working Temperature | ºC | 200 |
| Max. Pressurization Rate (Average) | Bar/min | 0-1 |
| Max. Depressurization Rate (Average) | Bar/min | 0-1 |
| Max. Heating Rate(Air Average) | ºC/min | 0-3 |
| Max. Cooling Rate (Air Average) | ºC/min | 0-3 |
| Temperature Uniformity At Steady State | ºC | ≤±2 |
| External Shell Temperature At Max. Temperature | ºC | ≤55 |
| Quick Openning Door Mode | - | Hydraulic Door Opening |
| Working Medium | - | Compressed Air Or Nitrogen Pressurization |
| Heating Mode | - | Stainless Steel Electric Heating |
| Quantity Of Circulating Fan Motor | SET | 1 |
| Thermocouple Type | - | Type K Or J |
| Vacuum Ports | PIECE | 6 |
| Min. Vacuum Pressure | bar | -0.85 |
| Standard Control Mode | - | PLC Logic Control |
| Insulation Form | - | Internal Insulation |
| Exterior Color | - | Customized |
High quality, safety, easily operation, control and longer serve life are primary design and fabrication considerations. All our industrial autoclaves are integrated as a seamless system by the powerful controlling system with interactive screens and multilevel security.♦Turn key solution for large, high productive units to lab autoclaves.
♦Integrated system design with over 20 years of industrial experiences.
♦Professional modular manufacturing.
♦Computer control system specifically for composite autoclave use.
New Composite Autoclave For Carbon Fiber Bonding /Prepreg Composite /Prepreg Curing
