High Efficiency 3 Mandrels Carbon Fiber Gantry Winding Machine for Precision Manufacturing

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Weihai Gernuman Automation Co., Ltd.

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Profile Certified by SGS/BV
  • Shandong, China
  • Tracy.Ding (Ms.)  
GNM-GFWM-001
400
1 Year
Dual-Drive
1500mm
6000mm
GERNUMAN
Wooden Package
China
8479811000
Product Description

Missile shell winding technology originated from Harbin Institute of Technology

Maximum diameter: 1500mm
Maxium length: 6000mm

The machine is designed for the winding of  IV-type hydrogen cylinders for new energy vehicles and carbon fiber tubes. It is specifically capable of producing hydrogen cylinders for hydgogen-power huses and sedans, complying with standards of Class C and Class IV at 70MPa. Our machine offers several advantages, including unmanned operation, dual-drive system, automatic inflation and automatic yarn application. It has demanstrated a 15% increase in efficiency compared to conventional winding equipment.

Product production process:
Winding preparation→Winding machine loading→Automatic winding→Winding machine unloading




Core competitiveness:
1. High efficiency of the entire system, with coordinated operation between the main machine and yarn carrier system.
2. High precision of the main machine, designed and processed according to the standards of machining centers.
3. Tension control achieved through closed-loop control using servo and linear sensor, enabling precise tension control.
4. Coating hardening and surface treatment applied to all contact points with the fiber thread for improved durability and smoothness.
5. Full automation control of the entire system, allowing centralized management of multiple machines through a supervisiory control system.

Technological Innovations:
1. Dual-drive synchronization technology
2. Automatic pressure adjustment and inflation technology for inner containers
3. Robot-assisted automatic loading and unloading technology
4. Automatic yarn application technology
5. Manufacturing Execution System(MES) control technology

Major Machine Configuration Table
NameItemMain Brand
Machine ConfigurationGuide RailFZS (GERMANY), HIWIN (TAIWAN)
Rack and PinionYYC (TAIWAN)
Lead ScrewTBI (TAIWAN)
Servo Motorox+GearboxSIEMENS (GERMANY), HUAZHONG CNC(CHINA), JIA MAO DA(TAIWAN)
Winding Machine Cylinder and Control ComponentsSMC (JAPAN)
Tension Control MotorSIEMENS (GERMANY)
Tension Cylinder (Yarn Carrier)SMC (JAPAN)
Numerical Control System)SIEMENS (GERMANY) 828D
Spindle BearingsNSK (JAPAN)
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