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Parameters
ZST-AYZ-22-36WF Automatic Integration Laminator Technical Parameters
| NAME | Fully Automatic Solar Panel Laminator Machine | |||
| Model | ZST-AYZ-22-36WF | Patent No: ZL2009 20217588.0 | CE Certificate NO: CN.CE.0631-08/10 New CE Certificate NO: SI 2008/1597 | |
| Capacity | 10MW/Shift (For 260W 4 piece 156*60 Panel Laminated) | |||
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| Device parameters | Power | AC380V/50Hz/3Phase/5Line | Weight | 12500kg |
| Compressed Air Flow | 1000L/min | Air pressure | 0.5~1.0MPa | |
| Laminated cavity height | 25mm | Lamination area | 2200mm×3600mm×2 | |
| Normal power | 15KW | Total Power | 56KW | |
| Working face | 10.4"Touchscreen | Vacuum Rate | 200M3/H/Germany Vacuum Pump | |
| Heating Platform | Per square meter | Maximum temperature | 180ºC | |
| of non-flatness ≤ 300um | ||||
| Temperature uniformity | ≤ ± 2 ºC | Working Temperature | 100ºC~160ºC | |
| Temperature range | 30ºC~180ºC | Temperature Accuracy | ±1ºC | |
| Maximum setting temperature | 180ºC | Noise at Work | <65dB | |
| Vacuum Time | 90 seconds 150Pa | Lamination time | PVB/EVA :12-15/min | |
| Cover travel | 200mm | Dimensions(mm) | 11800×3200×1800 | |
| Major Structure: Loading + Laminating + Unloading+ UPS Two sets of Vacuum Pumps | ||||
Equipment Features
Equipment Features | . Technical characteristics
(A) Key Features
1. Heating Method: Uses hot plate with circulating heat-conducting oil for heating.
2. Overall Setup: Comprises a laminating machine with feeding area, laminating area, unloading units, heating system, and control system. Can perform automatic feeding, laminating, and unloading tasks.
3. Advanced Panel Structure: Maintains panel surface flatness consistently at 130 ºC -150 ºC for 16-24 hours daily, with panel surface flatness ≤ 300um per square meter.
4. Strong Vacuum Capability: Equipped with an in-built vacuum pump and upper and lower limit vacuum chamber reaching 150Pa. Achieves vacuum in under 90 seconds in automatic mode. Vacuum system includes air-purifying devices for steady operation.
5. Wrinkle-Resistant Cover Rubber: Uses technology to prevent wrinkles and prolong the rubber's lifespan, improving the quality of laminated components.
6. Adjustable Inflation Speed: Allows adjustment of inflation time from 0 to 90 seconds.
7. Airbag Pressure Adjustment Range: Can be set between 0-1.5 atm in the pressure adjustment room.
8. The host set up a conveyor system with cleaning brush rollers to automatically remove surface residues of PVB / EVA adhesive.
9. The site induction sensors can be adjusted to have an opening height between 50 and 200mm.
10. A patented technology combines a vacuum chamber and heating panels to achieve a high vacuum level without causing distortion.
(B) Management Functions
1. Operating Mode: Blend of automated and manual control methods. Can handle tasks like automatic feeding, laminating, and unloading, as well as manual operations.
2. Operating Platform: Utilizes Taiwan Yonghong PLC control system with a user-friendly touch screen interface available in Chinese or English.
3. Temperature Control: Uses intelligent temperature control A/D module for precise temperature regulation with an accuracy of ± 1 ºC. Temperature range from 30 ºC to 150 ºC, with a maximum temperature of 180 ºC.
4. Flexible Control Choices: Provides options for manual and automatic control modes. Automatic mode for efficient production, while manual mode is beneficial for debugging and maintenance tasks.
5. Electrical Setup: Equipped with low-voltage electrical components from French for consistent and dependable performance.
6. Easy-to-Use Interface: Includes a 10.4" touch screen operating platform for simple navigation and parameter setting. Various process parameters are shown for convenient monitoring.
. Security Features 1. Detection System for Low Oil Levels in Heat Transfer Oil Circulation System to Avoid Oil Shortages
2. Automated Oil Temperature Monitoring System with Alarm and Power Shutdown Feature
3. Tri-color Alarm Lights for Alerting Equipment Status
4. Vacuum Level Monitoring Alarm System
5. Over-discharge Protection System to Prevent Financial Losses from Excessive Discharges . Application Performance 1. Appropriate for use in industrial and laboratory environments, functioning 24/7.
2. Able to laminate and cure, with great compatibility with various components.
3. Environmental compatibility: ideal for typical industrial and lab settings; best for altitudes under 2800 meters.
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