Audited Supplier
High automation - fully automated assembly operation, sensible and optimised integration of work processes, automatic tube loading to finished product output; the entire production line requires only one skilled operator to meet production requirements;
Integrated design, optimised integration with compact footprint; modular design with high degree of standardisation, excellent overall efficiency and availability, reliable and durable automation, low maintenance requirements;
High degree of human-machine dialogue - humanised workstation design, user-friendly HMI (human-machine interface) program design and display of multifunctional auxiliary operation prompts;
Precise mould frame positioning, with positioning pin holes on the mould frame. After the mould frame is placed at each workstation, it can be lifted for lift positioning.
Online QC sampling station, can trigger QC sampling on the HMI in automatic mode. After completion of the current execution action of injection, move to the QC sampling station for injection. On completion, QC can eject the sample for inspection. The sampling station should be easy to operate.
SUS304 material sheet, frame and door sheet with nano treatment, tempered glass door, steel structure frame, high rigidity and shock absorption, welded steel structure machine base.
Preparation: Manually place the test tubes in an orderly manner in the tube collection hopper, the composite cap plugs are placed in the cap bin, the foam trays are placed in the foam tray box, and put the reagents in place at the corresponding dispensing station.
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Flexible tube loading →Inverted tube detection → Liquid dosing and spraying (3 sets of liquid dosing and spraying system) → Drying (2 sets) → Capping → Vacuuming → Staggered loading tray;
Technical Parameters
| Name | Parameters |
| pplicable test tube specifications | Ø 13 × 75/100mm. |
| Production capacity: | ~10000 pieces/hour |
| Liquid filling method and accuracy | Anti coagulation infusion with 5 ceramic injection pumps with nozzles ≤± 3% (calculated based on a base of 200 µ L) |
| Anticoagulant infusion with 5 nozzles ILS glass infusion pump ≤± 5% (calculated based on 20 µ L) | |
| Anti coagulation infusion with 5 ceramic injection pumps with nozzles ≤± 6% (calculated based on 20 µ L) | |
| Cap plug specifications | Upper press in or lower press in (according to the requirements of the customer) |
| Vacuum degree | ≤± 3% (100 tubes, measuring range 4mL, measuring medium pure water, pumping measurement, laboratory measurement) |
| Applicable foam tray | dislocation foam or rectangular foam (as required by the customers) |
| Power Supply | 380V/50HZ |
| Air Consumption | Clean Compressed Air Pressure: 0.6-0.8Mpa, Gas Consumption:<500L/min Inlet G1/2, Gas Tube Ø 12 |
| Dimensions | Length, width, and height: 2400 * 1200 (+~1400) * 2000 (+300 alarm light) mm |
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